• Applied Chemistry for Engineering
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• v.23 no.1
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• pp.77-85
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• 2012

Production process of the flexible ceramic foamed body through the complexation with the fiberous sepiolite and expanded pearlite was researched. The processing of fibrillation of the inorganic mineral fiber sepiolite is the most important whole processing for manufacturing of the ceramic foamed body consisting of the expanded perlite and sepiolite. The fibrous sepiolite and expanded pearlite are blended and becomes the slurry phase. And this slurry phase is converted to a massive foamed body through the low temperature heat treatment process less than $300^{\circ}C$. The heat-treatment process of the slurry phase composite has to be designed to include the evaporation step of the moisture remaining among the slurry composition, foaming step by the decomposition of the foaming agent, and resolution removal step of the organic material which was added in the composite remained after the foaming step. The heat treatment process should be considered as significant factors in design of total process. As to the condition of heat treatment process and foaming agent, there was the a correlation. An organic type foaming agent like DSS (dioctyl sodium sulfosuccinte) was effective in foaming of the slurry compound consisting of the expanded perlite and sepiolite fiber.

• Journal of the Korean Ceramic Society
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• v.41 no.7
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• pp.555-559
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• 2004

Ceramic foams were prepared by a self-blowing process of a polysiloxane with A1$_2$O$_3$ as a filler. The release of water and ethanol vapor during the condensation reaction of the polymer triggered the pores in the polymer melt. The size. interconnectivity and shape of the pores in the ceramic foams were strongly dependent on the viscosity of the polymer melt, which could be varied by the content and size oi the filler. When the content of the filler inceased and the size of the filler decreased. the size of the pores were decreased and the thickness between the pores were increased. In the addition, the viscosity of polymer melt increased by the pretreatment at 130$^{\circ}C$ for Ire intermolecular cross linking thereby stabilizing the foam structure. The density and compressive strength of the ceramic foams were affected by the heating rate during the blowing process.

• Proceedings of the Korean Institute of Building Construction Conference
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• 2014.05a
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• pp.214-215
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• 2014

Technologies on energy saving and materials used in curtain walls have progressed with increase of high-rise and large buildings. This study is explain fire resistance performance of the curtain walls. And focused on bond strength of light-weight inorganic ceramic board in high temperature for fire resistant curtain-wall system. From the result, curtain-wall system high fire resistant using the light-weight inorganic ceramic board.

• Applied Chemistry for Engineering
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• v.26 no.1
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• pp.59-66
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• 2015

A new concept of an inorganic foaming process at low temperature was demonstrated for the production of inorganic thermal insulating materials with the properties of flexible light-weight, the advantages of organic-based thermal insulation material. The foaming process was proceeded by establishing a skeleton of the foam body by using inorganic fibrous sepiolite and aluminum silicate. A cavity was formed by the expansion of fibrous skeleton body, by the gas which was generated from foaming agent at low temperature. Then the multi-vesicular expanded perlite with low thermal conductivity was filled into the cavity in a skeleton of the foam body. Finally through these overall process, a new inorganic foamed body could be obtained at low temperature without the hot melting of inorganic materials. In order to achieve this object, various preparations such as fibrous sepiolite fibrillation process, heat treatment process of the fibrous slurry were needed, and the optimal compositional condition of slurry was required. The foam body produced showed the properties of flexible light-weight thermal insulation materials such as bulk density, yield strength, flexural strength, and high heat resistance.

• Journal of the Korean Ceramic Society
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• v.40 no.3
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• pp.309-316
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• 2003

EAF(Electric Arc Furnace) Dust classified as special wastes containing heavy metal contaminants may cause to damage an environment such as underground water contamination if they were not treated properly. The possibility of producing the porous sintered body made from EAF Dust/clay composition system was studied. Mixing of EAF Dust and clay was carried out using wet-mixing process and two different sintering methods such as rapid and normal heat treatment were tried. By observing density, porosity and microstructure of sintered bodies, it was found that the bloating phenomenon depend on the contents of C, where the liquid phase occur or not during the sintering process. To obtain a light-aggregate of porous body due to bloating, the rapid heating was better than the normal heating at sintering process.

• Journal of the Korean Ceramic Society
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• v.42 no.1
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• pp.37-42
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• 2005

Lightweight aggregate was made using glass abrasive sludge and graphite in this study. This study tried to draw the correlation between lightweight aggregate's properties and internal pore. The precursor was made by added different graphite contents and was burned for 20 min. at $700^{circ}C$ and $800^{circ}C$. The volume change of aggregate was checked at before and after homing, and confirmed that the homing temperature effected more than expanding agent on volume change. The size and area of pore in aggregate increased according to the amount of expanding agent and homing temperature but it didn't bring about big effect above $1\%$ of expanding agent. The absorbtion ratio, thermal conductivity and porosity have a high correlation, so each coefficient of correlation showed above $0.8\pm$.

• Proceedings of the SAREK Conference
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• 2008.11a
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• pp.369-374
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• 2008

This study is an inorganic foaming ceramic by sol-gel reaction in order to overcome weak point of insulator using in construction equipment. We shall be able to confirm as the existing product substitute is possible result of this study. The solution where the silicate, the ceramic powder and the additive are included which makes foaming ceramic slurry, then the insulator made by used $CO_2$ Sol-Gel reaction. There being will be able to manufacture the insulator where the economical efficiency is excellent confirmed at the start product which is completed. The recording gel time decreases when the silicate will increase. Uses the hydrogen peroxide and fe make foam, when additionally surface preparation the fluorine resin, the water tolerance increases and will be able to complement the weak point of the silicate which omits in the water. The case which will use the loess powder with the research method which sees specially was environment-friendly product and according to appearing, the physical properties of nonflammability.

• Resources Recycling
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• v.14 no.2
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• pp.19-27
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• 2005

The recycling possibility of aluminum waste dross(AWD) as a ceramic raw material of porous light-weight material was examined. A aluminum waste dross was washed 4-7 consecutive times and roasted at 900$^{\circ}% for 1hour as pre-treatments. The properties of the pre-treatment of aluminum waste dross was investigated. It was conformed by XRD result that the spinel crystalline was grown in AWD, after roasting. After the roasted AWD was ground in aqueous state, the sodium hexaphosphate(SHP) as a dispersant which is used for stabilizing the concentrated slurry was added to the AWD slurry. The porous material was prepared by slurry foaming method with surfactant at room temperature. The foamed slurry volumes were 2 and 3 times of the original slurry volume. The properties of porous material with extended volume of 3 times was following: the porosity was about 84%, bulk density was 0.59 g/cm$^3$, the range of pore was from 50 ${\mu}m$ to 500 ${\mu}m$ and mean pore size was about 200 ${\mu}m$. AWD porous material was sintered at 1150$^{\circ}C-1250$^{\circ}C. It was colcluded that AWD was sintered well at 1200$^{\circ}C from material surface observation by SEM.

• Proceedings of the Korean Institute of Building Construction Conference
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• 2013.11a
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• pp.198-199
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• 2013

To prevent energy waste in buildings used heat insulator. Heat insulator materials can be classified inorganic and organic. The inorganic material has lower water resistance. The inorganic material is heavy and worse thermal performance than organic materials. Technologies on energy saving and materials used in curtain walls have progressed with increase of high-rise and large buildings. However, there is little study to explain water resistance performance of the curtain walls. This study focused on evaluation of insulation of inorganic materials and performance evaluation by thermal conductivity.

• Journal of the Korean Ceramic Society
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• v.38 no.9
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• pp.811-816
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• 2001

The influence of the incinerated ash and additives on glass phase formation of lightweight aggregate, weight-lightening, and the bloating mechanism was investigated. Clay was used as base materials and incinerated ash was added from 0 to 30wt%. The additives such as $Na_2CO_3,\;CaCo_3,\;K_2CO_3,\;MgCO_3$, and a little amount of waste oil were added to the mixed body. In clay/incinerated ash/additive system, it turned out that $CaCO_3\;and\;MgCO_3$ were the components for glass phase formation and $Na_2CO_3$ was the component for both glass phase formation and weight-lightening. The small addition of waste oil from 0.5wt% to 3.0wt% affect on the bloating of aggregate. Incinerated ash had a good effect on the glass phase controlling. The most effective condition controlling glass phase and bloating of aggregate was 10wt% incinerated ash, 2wt% waste oil at 1200$^{\circ}$C. The bloating mechanism of lightweight aggregate is as follows; 1) micro-crack formation caused by thermal-shock and gas generation from inside of aggregate, 2) volume expansion by glass phase formation on the aggregate surface and rapid gas bloating inside of aggregate, 3) densification after bloating.