• Title/Summary/Keyword: 박판

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The Effect of Process Variables on Mechanical Properties and Formability in GTA Welds of Commercial Pure Titanium Sheet (순 Ti 박판 GTA 용접부의 기계적 성질 및 성형성에 미치는 공정변수의 영향)

  • Kim, Jee-Hoon;Hong, Jae-Keun;Yeom, Jong-Taek;Park, Nho-Kwang;Kang, Chung-Yun
    • Journal of Welding and Joining
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    • v.28 no.4
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    • pp.73-80
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    • 2010
  • In this work, the effect of welding variables on weldability of gas tungsten arc(GTA) welding was investigated with experimental analysis for a commercial pure(CP) titanium (Grade.1). The GTA welding tests on sheet samples with 0.5mm in thick were carried out at different process variables such as arc length, welding speed and electrode shape. In order to search an optimum arc length with full penetration, bead- on-plate welding before butt-welding were performed with different arc length conditions. From the bead- on-plate welding results, the optimum condition considering arc stability and electrode loss was obtained in the arc length of 0.8mm. Butt-welding tests based on the arc length of 0.8mm were carried out to achieve the optimum conditions of welding speed and electrode shape. Optimum conditions of welding speed and electrode shape were suggested as 10 mm/s and truncated electrode shape, respectively. It was successfully validated by the microstructural observation, tensile tests, micro-hardness tests and formability tests.

Design of the Fixed-Bed Catalytic Reactor for Phthalic Anhydride Production: Optimal Reactor Length and Radius Estimation (무수프탈산 생산을 위한 고정층 촉매 반응기 설계: 최적 촉매층 길이 및 반경 추정)

  • Yoon, Young-Sam;Koo, Eun Hwa;Park, Pan-Wook
    • Applied Chemistry for Engineering
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    • v.10 no.8
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    • pp.1200-1209
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    • 1999
  • Prediction model was composed by optimal parameter estimation from best fitting on reactant temperature profile, inlet and outlet temperature of coolant and yield of dual fixed-bed catalytic reactor(FBCR) which was measured in the industrial field. In order to design the FBCR which could obtain maximum conversion and yield, we investigated the effect of catalyst bed length and reactor radius changes. An uniform activity FBCR showed the best performance at z = 2.8 m of total catalysst bed length in case of reactor radius r = 0.01241 m and z =2.80 m(upper layer: 1.88 m, lower layer: 0.92 m) under reactor radius r = 0.01254 m for a dual activities FCBR. In case of reactor radius changes, the axial temperature profile and maximum radial temperature was rapidly risen for radius increase. The reactor radius decrease showed the opposite result.

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Development of Program Model for Enhancing Creativity through SRD Program (SRD Program을 통한 창의성 신장 프로그램 모형 개발)

  • Shin, Seung-Ki;Park, Phan-Woo;Bae, Young-Kwon
    • The Journal of the Korea Contents Association
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    • v.12 no.9
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    • pp.522-533
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    • 2012
  • In these days, most countries effort is to raise competitive people for increasing creativity. Korea also decided human character "Global Creative Person" and prepare for the future. Therefore many universities and laboratories suggest various educational model for increasing creativity. One of the educational model for increasing creativity is Computer Education. That is good at increasing creativity, especially programming education because it is a more effective education. Thus, this research suggests that program for increasing creativity through developing "SRD Program". SRD Program is for increasing creativity and it applies to Scratch Programming, Robot Programming, and Digital Kit. Furthermore, SRD Program is developed and is based on Bruner's Spiral curriculum. Therefore, this research suggests increasing diverse programs for enhancing creativity and there are expectation for raising "Global Creative Person" through SRD Program.

3D Cloud Animation using Cloud Modeling Method of 2D Meteorological Satellite Images (2차원 기상 위성 영상의 구름 모델링 기법을 이용한 3차원 구름 애니메이션)

  • Lee, Jeong-Jin;Kang, Moon-Koo;Lee, Ho;Shin, Byeong-Seok
    • Journal of Korea Game Society
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    • v.10 no.1
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    • pp.147-156
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    • 2010
  • In this paper, we propose 3D cloud animation by cloud modeling method of 2D images retrieved from a meteorological satellite. First, on the satellite images, we locate numerous control points to perform thin-plate spline warping analysis between consecutive frames for the modeling of cloud motion. In addition, the spectrum channels of visible and infrared wavelengths are used to determine the amount and altitude of clouds for 3D cloud image reconstruction. Pre-integrated volume rendering method is used to achieve seamless inter-laminar shades in real-time using small number of slices of the volume data. The proposed method could successfully construct continuously moving 3D clouds from 2D satellite images at an acceptable speed and image quality.

A Study on the Elasto-Plasticity Behaviour of a Ship's Plate under Thrust According to Boundary Condition (압축력을 받는 선체판의 경계조건에 따른 탄소성거동에 관한 연구)

  • Ko Jae-Yong;Park Joo-Shin;Park Sung-Hyun
    • Journal of the Korean Society of Marine Environment & Safety
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    • v.10 no.1 s.20
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    • pp.29-33
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    • 2004
  • Design of general steel structure had applied to achieve elastic designing concept so far. Because elastic design supposes that whole structure complies with elasticity formula so that achieve via allowable stress of material. It is concept that calculate stress distribution of construction about action external load and estimate load when the maximum stress reaches equally with allowable stress that is established by maximum safety load of the structure. But, absence that compose actuality structure by deal with external load increase small success surrender and structure hardness falls and structure in limited state finally on the whole as showing complicated process by interference between collapse and buckling under compression. Applied ANSYS (elasto-plasticity large deformation finite element method) to be mediocrity finite element program for analysis method and analysis control used in Newton-Raphson method & Arc-length method.

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Vibration Analysis of Mindlin Plates Using Polynomials Having the Property of Timoshenko Beam Functions (Timoshenko보함수 성질을 갖는 다항식을 이용한 Mindlin판유추 구조계의 진동해석)

  • J.H. Chung;T.Y. Chung;K.C. Kim
    • Journal of the Society of Naval Architects of Korea
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    • v.29 no.1
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    • pp.158-172
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    • 1992
  • In ships and offshore structures, there are many local structures formed of thick plates and/or having the form of double wall panels. For the vibration analysis of such a kind of structures, Mindlin plate theory which includes the effects of shear deformation and rotary inertia is usually adopted. In this paper, the vibration and dynamic sensitivity analysis of Mindlin plates having the boundary conditions elastically restrained against rotation have been accomplished using the Rayleigh-Ritz method. Polynomials having the property of the Timoshenko beam functions are introduced and used as trial functions in the spatial representation of the deflection and rotations of cross sections in two directions of the plates. The results obtained by the introduced polynomials gave nearly the same numerical results as those by the Timoshenko beam functions with the remarkable reduction of computational efforts especially in the dynamic sensitivity analysis.

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Design Sensitivity and Reliability Analysis of Plates (판구조물의 설계감도해석 및 신뢰성해석)

  • 김지호;양영순
    • Computational Structural Engineering
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    • v.4 no.4
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    • pp.125-133
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    • 1991
  • For the purpose of efficiently calculating the design sensitivity and the reliability for the complicated structures in which the structural responses or limit state functions are given by implicit form, the probabilistic finite element method is introduced to formulate the deterministic design sensitivity analysis method and incorporated with the second moment reliability methods such as MVFOSM, AFOSM and SORM. Also, the probabilistic design sensitivity analysis method needed in the reliability-based design is proposed. As numerical examples, two thin plates are analyzed for the cases of plane stress and plate bending. The initial yielding is defined as failure criterion, and applied loads, yield stress, plate thickness, Young's modulus and Poisson's ratio are treated as random variables. It is found that the response variances and the failure probabilities calculated by the proposed PFEM-based reliability method show good agreement with those by Monte Carlo simulation. The probabilistic design sensitivity evaluates explicitly the contribution of each random variable to probability of failure. Further, the design change can be evaluated without any difficulty, and their effect on reliability can be estimated quickly with high accuracy.

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Nesting Algorithm for Optimal Layout of Cutting parts in Laser Cutting Process (레이저 절단공정에서 절단부재의 최적배치를 위한 네스팅 알고리즘)

  • 한국찬;나석주
    • Journal of Welding and Joining
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    • v.12 no.2
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    • pp.11-19
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    • 1994
  • 레이저 가공기술은 재료가공 분야에서 넓은 응용분야를 가지고 있으며, 특히 절단, 용접, 열처리 등의 가공분야에서 고정밀도와 자동화의 용이성으로 인해 생산성이 높은, 고부가가치의 첨단응용 기술로 부각되고 있다. 특히 레이저절단은 타 절단법에 비교되는 절단정도, 열영향, 생산성, 작업 환경등의 각종 우위성으로 박판 및 후판절단분야에서 급속한 보급을 보이기 시작하였다. 현재 대 부분의 레이저 가공기는 CNC화 되어가고 있는 추세이며, 레이저 절단의 경우 생산성증대 및 고 정밀화를 위하여 CAD/CAM인터페이스에 의한 자동화가 필연적인 상황이다. 뿐만아니라 고출력 레이저 발전기를 가공 기본체에 탑재한 탑재형 레이저가공기의 출현으로 대형부재의 절단이 가능 하게 되었으며, 더불어 절단공정의 무인화를 지향하는 각종 시스템이 개발되고 있다. 이와 같은 무인화, 생산성증대, 작업시간단축과 러닝 코스트 및 재료의 절감을 위한 노력의 일환으로 컴 퓨터에 의한 자동 및 반자동 네스팅 시스템의 개발을 들 수 있다. 레이저에 의한 2차원 절단응 용분야에서의 네스팅작업은 설계가 끝난 각 부품의 절단작업의 전단계로서 수행되며, 일반적으로 네스팅공정이 완료되면 절단경로를 결정하고 가공조건과 함께 수치제어공작기계의 제어에 필요한 NC코드를 생성하게 된다. 최근에는 이와 같은 네스팅 시스템이 일부 생산현장에 적용되고 있 으나 이러한 시스템들의 대부분이 외국에서 개발된 것을 수입하여 사용하는 실정이다. 2차원 패턴의 최적자동배치문제는 비단 레이저 절단과 같은 열가공 분야에서 뿐만 아니라 블랭킹 금형, 의류, 유리, 목재등 여러분야에서 응용이 가능하며 패키지의 국산화가 시급한 실정이다. 네스 팅작업은 적용되는 분야에 따라 요구사항과 구속조건이 달라지며 이로 인해 알고리즘과 자료구 조도 달라지게 되나 공통적인 목표는 주어진 영역안에서 겹침없이 배치하면서 버림율을 최소화 하는 것이다. 지난 10여년간 여러 산업의 응용분야에서는 네스팅시스템의 도입이 활발하게 이 루어지고 있는데 수동에 반자동 및 자동에 이르기까지 다양하나 자동네스팅시스템의 경우 배치 효율의 신뢰성이 비교적 부족하기 때문에 아직까지는 생산현장에서 기피하는 실정이다. 배치알 고리즘의 관점에서 볼 때 이러한 문제들은 NP-complete문제로 분류하며 제한된 시간안에 최적의 해를 구하기가 가능한 조합 최적화 문제로 알려져 있다. 따라서 이 글에서는 레이저 절단분야 에서의 네스팅시스템에 관한 개요와 최근의 연구동향 그리고 몇 가지 전형적인 네스팅 알고리 즘들을 소개하고 비교분석을 통해 개선점을 간략하게 논의하고자 한다.

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Effects of Heating Conditions in the Straightening of Sheet Metal Distortion (박판재 변형의 가열교정에서 가열면적의 영향)

  • Park, Jun-Hyoung;Kim, Jae-Woong;Kim, Ki-Chul;Jun, Joong-Hwan
    • Journal of Welding and Joining
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    • v.26 no.4
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    • pp.79-84
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    • 2008
  • Use of sheet metal structure is increased in various fields such as automobile, aerospace and communication equipment industry. When this structure is welded, welding distortion is generated due to the non-uniformity of temperature distribution. Recently welding distortion becomes a matter of great importance in the structure manufacture industry because it deteriorates the product's quality by bringing about shape error. Accordingly many studies for solving the problems by controlling the welding distortion are being performed. However, it is difficult to remove all kinds of distortion by welding process, though various kinds of methods for reducing distortion are applied to production. Consequently, straightening process is operated if the high precision quality is requested after welding. The local heating method induces compression plastic deformation by thermal expansion in the heating stage and then leaves constriction of length direction in the cooling stage. Accordingly, in the case of sheet metal structure, straightening effect is expected by heating for the part of distortion. This study includes numerical analysis of straightening effect by the local heating method in distortion comes from production of welded sheet metal structure. Particularly straightening effect followed by dimensions of heating area is analyzed according to the numerical analysis. The numerical analysis is performed by constructing 3-dimensional finite element model for 0.4mm stainless steel-sheet metal. Results of this study confirm that straightening effect changes as heating area increases and the optimum value of heating area that proves the maximum straightening effect exists.

An Analysis of Formability of Micro Pattern Forming on the Thin Sheet Metal (마이크로 박판 미세 패턴 성형공정의 성형성에 대한 해석적 연구)

  • Cha, Sung-Hoon;Shin, Myung-Soo;Kim, Jong-Ho;Lee, Hye-Jin;Kim, Jong-Bong
    • Elastomers and Composites
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    • v.44 no.4
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    • pp.384-390
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    • 2009
  • Roll-to-roll forming process is one of important metal processing technology because the process is simple and economical. These days, with these merits, roll-to-roll forming process is tried to be employed in manufacturing the circuit board, barrier ribs and solar cell plate. The solar cell plate may have millions of patterns, and the analysis of forming considering all the patterns is impossible due to the computational costs. In this study, analyses are carried out for various numbers of patterns and the results are compared. It is shown that the analyses results with four row patterns and twelve row patterns are same. So, it is considered that the analysis can be carried out for only four rows of pattern for the design of incremental roll-to-roll forming process. Also formability is analysed for various number of mesh, protrusion shapes and forming temperature.