• 제목/요약/키워드: 박판

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쌍롤형 박판주조공정에서 주조 롤의 열응력 및 열변형 해석 (Analysis of Thermal Stress and Deformation of Casting Roll in Twin Roll Strip Casting Process)

  • 박철민;김완수;박경진
    • 대한기계학회논문집A
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    • 제26권9호
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    • pp.1943-1951
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    • 2002
  • The casting roll design is one of the most important requirements in twin roll strip casting process. Coupled analyses of heat transfer and deformation for the cast roll are carried out by use of the finite element program MARC to examine the thermal stress and deformation. The effects of several factors on thermal stress and deformation are also investigated. The amount of thermal stress increases when the ni thickness increases and when the casting speed and the copper sleeve thickness decrease.

박판 용접구조물의 모델링을 위한 공간관계 표현 (Representation of Spatial Relationships for Sheet Metal Weld Assemblies Modeling)

  • 김동원;김경윤
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1997년도 춘계학술대회 논문집
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    • pp.400-404
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    • 1997
  • This paper presents spatial relationshaps and engineering features for the feature based modeling of Sheet Metal Weld Assemblies (SMWA) that are made of sheet metal components through are welding processes. Spatial relationships in ProMod-S, a sheet metal product modeler,are further extended for the SMWA modeling. Some spatial relationships for special weld joint types are newly introduced. The geometrical and topological relations between spatial reationship, mating features, and assembly features are defined. Finally, assembly data stucturess for the product modeling of SMWA are proposed. They are an engineering relation to represent the constraints between component features, and a mating bond to integrate component design information.

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진공형광소자 전극의 극박판 프레스 금형 자동설계 전문가 시스템 (An Expert System of the Very Thin Sheet Metal Press Die Automated Design for VFD Grid)

  • 박상봉
    • 한국정밀공학회지
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    • 제15권5호
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    • pp.50-58
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    • 1998
  • A proper model of expert system for the very thin sheet metal press die design has been suggested. Using the suggested model, an expert system of the very thin sheet metal press die has been developed. This study contains that the results from the developed system for three kinds of specimens have the adaptability in the actual site. In addition, the possibility for expansion of this system has been discussed. The developed system, which is based on the knowledge base, has been included in a lot of expert's technology in the practice field. C-language under the HP-UNIX system and CIS customer language of the EXCESS CAD/CAM system have been used as the overall CAD environment. Results from this system will provide effective aids to the designer in this field.

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비틀림과 평면외 굽힘을 받는 직사각단면 곡선 박판보 이론 (The Theory of Thin-Walled Curved Rectangular Box Beams Under Torsion and Out-of-Plane Bending)

  • 김윤영;김영규
    • 대한기계학회논문집A
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    • 제24권10호
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    • pp.2637-2645
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    • 2000
  • We propose a new one-dimensional theory for thin-walled curved box beams having rectangular cross sections, in which torsional, out-of-plane bending, warping and distortional deformations are coupled. The major difference between the present theory and existing theories lies in that the present theory takes into account additional distortion as well as warping. To verify the present theory, a standard finite element based on the present theory is developed and used for numerical analysis. A couple of numerical examples indeed confirm that the consideration of warping and distortional deformations is very important.

초소성 박판 성형 공정의 유한 요소 압력 제어 해석 (Finite Element Simulation of a Superplastic Sheet Metal Forming Process with a Pressure Cycle Control Algorithm)

  • 한수식;양동열;이종수
    • 대한기계학회논문집
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    • 제15권5호
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    • pp.1563-1571
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    • 1991
  • 본 연구에서는 가상일 원리로 부터 유한 요소 수식화를 updated-Lagrangian 형태로 유도하였으며, 유도된 수식화를 연속체 유한 요소로 유한 근사화 하였다. 이 때 초소성 재료의 거동은 비압축성, 비선형 점성 유ㄷ옹으로 묘사하였다. 유한 요소 프로그램은 성형 기구 해석과 하중 압력을 제어하는 기법으로 구성되어 있으며 하중 압력의 제어는 성형 시간이 최소가 되게 하기 위하여 변형률 속도 민감 계수가 최대가 되고, 국부 변형에 의한 두께 감소를 방지하며 변형률 속도는 일정하게 유지되면서 성 형이 될 수 있도록 하였다. 즉 하중 압력 제어는 상당 변형률 속도가 최대가 되게하 여 성형 시간을 최소화하게 구성하였다.개발된 유한 요소 프로그램은 정수압 벌징 가공에 적용하였으며 최적 압력 시간 선도, 성형 형상, 두께 및 두께 변형률 분포, 상 당 변형률 분포 등을 구하였다.

박판주조의 적응제어 시스템 설계 (Design of An Adaptive Force Control System for the Strip Caster)

  • 윤두형;허건수;변철울
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1997년도 춘계학술대회 논문집
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    • pp.766-771
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    • 1997
  • In this strip casting,size of the roll separating force is a index representing the solidifying status of the melt. Rolling forces at the start of the casting process can change abruptly due to the overcooling of the leader strip. This inconsistensy leads to machine damage or deficient solidification which results in the failure of the casting. In this study, a mathematical model is derived for the hydraulic servo pressure control system for the twin roll strip caster and its parameters are estimated by the RLS algorithm. Based on the identified model, an one-step ahead predictive control method is applied in order to minimize the transient fluctuation of the rolling force. Its simulation results are compared with those of the conventional PI controllers.

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금속박판을 이용한 쾌속조형의 공정변수에 관한 연구 (A study on the Processing Variables of Rapid Prototyping using Sheet Metal)

  • 이상찬;박정남;양동열
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2003년도 춘계학술대회 논문집
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    • pp.42-45
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    • 2003
  • The purpose of this study is the development or the extensive Rapid Prototyping Technique. which can resolve the long-term manufacturing process, shrinkage and deformation occurring rapid prototyping technique. To begin with. the various specimens for tensile were manufactured on the basis of this modeling technology. Then, many kinds of the laminate pieces for the test were made by using the sheet metals lmm and 1.5mm thickness which is composed of the same ingredient. The tensile specimen were manufactured by changing the process variables, Such as electric current, pressure and resistance welding time for the Rapid Prototyping with metal sheet. And then by using the Taguchi method. The interrelation between the specimen and mechanical properties were determined and the system for the optimum process variable organized.

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355nm UV 레이저를 이용한 구리 박판 가공 시 어블레이션에 관한 연구 (A Study on Laser Ablation of Copper Thin Foil by 355nm UV Laser Processing)

  • 오재용;신보성
    • 한국정밀공학회지
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    • 제24권2호
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    • pp.134-139
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    • 2007
  • Usually nanosecond pulsed laser processing of metal is mainly affected by the thermal ablation. Many studies of the theoretical analysis and modeling to predict the laser ablation of metal are suggested on the basis of the photothermal mechanism at higher laser fluence. In this paper, we investigate the etching depth and laser fluence of laser ablation of copper foils and propose the simplified SSB Model(Srinivasan-Smrtic-Babu model) to study the photothermal effect of nanosecond pulsed laser ablation. The experimental results show that the photothermal ablation of the 355nm DPSS $NdYVO_{4}$ laser is useful to process the copper thin foils.

마이크로 박판 밸브 성형을 위한 마이크로 프레스 개발 (Development of Micro Press for Forming the Micro Thin Foil Valve)

  • 이혜진;이낙규;이형욱
    • 한국공작기계학회논문집
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    • 제16권5호
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    • pp.166-171
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    • 2007
  • In this paper Research development about a micro metal forming manufacturing system has been developed. A micro forming system has been achieved in Japan and it's developed micro press is limited to single forming process. To coincide with the purpose to be more practical, research and development is necessary about the press which the multi forming process is possible. We set the development of the equipment including micro deep drawing, micro punching and micro restriking process to the goal. To achieve this goal, we set the application product to a micro thin foil valve which is used in the micro pump module. The compound die set has been designed and manufactured to make two step process. The material of thin foil valve is SUS-304 and its thickness is 50$\mu$m. We can get a good forming results from micro punching experiments in this paper.

와이어 충돌감쇠를 갖는 다공성 박판의 비선형 진동 해석 (Nonlinear Vibration Analysis of Porous Thin Plate with Wire Impact Damping)

  • 김성대;김원진;이부윤;이종원
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2001년도 추계학술대회논문집 I
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    • pp.341-348
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    • 2001
  • In this study, nonlinear vibration analysis of the cylindrical orthotropic porous thin plate under V-shaped tension distribution with wire impact damping is considered. We make dynamic model of the plate under the tension using commercial FEM code and reduce the number of its degrees of freedom using dynamic condensation. The dynamic model of wire is obtained as lumped mass model from string equation. And then we analyze the nonlinear vibration of the plate including the impact phenomenon between the plate and the wire using the reduced mass and stiffness matrices of the plate and lumped model of the wire. The contact phenomenon between them can be described by impact contact elements composed of contact stiffness coefficients from Hertzian contact theory and contact damping coefficients from restitution coefficient between them. And we discussed the results of nonlinear vibration analysis for variations of their design parameters.

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