• Journal of the KSME
• /
• v.31 no.4
• /
• pp.389-400
• /
• 1991

압정가공은 열간압정과 냉간압정으로 크게 나눌 수 있으며, 압정기와 피압정재의 종류에 따라 서도 분류한다. 열간압정에서는 알루미늄과 알루미늄합금을 제외하고는 종래에 오직 물만이 냉각겸 윤활제로 사용되어 왔다. 그러나 근년에 와서 열간압정에서도 윤활유를 사용하게 됨으 로서 롤(roll)의 수명연장, 전력소비량의 저감 및 사상(finishing) 강판의 표면품질향상등에 극히 유효하다는 것을 인식하게 되었다. 한편 냉각압정에서는 압정유를 사용해 온 것이 100년 가까이 되는 역사가 있고, 특히 과거 십 수년간에는 상당히 광범위하게 연구가 이루어져서, 많은 실적을 갖게 되었다. 예컨대, 석도원판으로 대표되는 박판압정에 있어서는 고속고압하에서 판의 형상 및 표면정쟁성 향상은 물론이고 저온(에너지 절감, 작업성 개선) 저농도사용(원단위감소)이 이루어 지고, 나아가 장수명(액의 오염이 적은 것)의 압정유가 개발되었다. 또한 마대강 압정에 있어 서는 고윤활이면서도 ECL(electric cleaning line)의 성략도 가능한 압정유 즉 밀크린시트(mill clean sheet) 압정유의 연구도 활발히 진행되고 있다. 압정유의 역할을 살펴보면 열간 또는 냉 간을 불문하고, 롤과 재료간의 감마작용이 주가 되지만 기타 실용적으로는 (1)냉각성 (2)판의 끝맺음(finishing)성 (3)선정선 (4)방장성,비부식성 (5) 내노화성 (6) 오일.스테인(oil stain) (7) 급 유성 (8)액관리성 (9)비수처리성 10) 안전위생 (11)경제성 등을 열거할 수 있다.

• Transactions of the Korean Society of Mechanical Engineers
• /
• v.13 no.4
• /
• pp.680-688
• /
• 1989

A numerical method for analyzing non-isothermal plastic deformation of sheet metals has been developed and sheet tensile tests have been analyzed using a two-dimensional finite element formulation. A modified Bishop`s method is used to solve the thermoplasticity problem in decoupled form at each time step. The accuracy of the analysis is confirmed by comparison with experimental data. The uniform elongation is found is drop by 0.1 to 2.7% at moderate strain rates, while total elongation decreases upto 6.0% during tensile testing in air compared to the isothermal case. The effect of deformation heating, becomes more pronounced as necking develops and at higher testing speed.

• Proceedings of the Korean Society of Precision Engineering Conference
• /
• 2005.10a
• /
• pp.914-917
• /
• 2005

The paper proposes a new sonic resonance test for a dynamic elastic constant measurement which is based on time-average electronic speckle pattern interferometry(TA-ESPI)and Euler-Bernoulli equation. Previous measurement technique of dynamic elastic constant has the limitation of application for thin film or polymer material because contact to specimen affects the result. TA-ESPI has been developed as a non-contact optical measurement technique which can visualize resonance vibration mode shapes with whole-field. The maximum vibration amplitude at each vibration mode shape is a clue to find the resonance frequencies. The dynamic elastic constant of test material can be easily estimated from Euler-Bernoulli equation using the measured resonance frequencies. The TA-ESPI dynamic elastic constant measurement technique is able to give high accurate elastic modulus of materials through a simple experiment and analysis.

• Proceedings of the Korean Society for Noise and Vibration Engineering Conference
• /
• 2004.11a
• /
• pp.1083-1088
• /
• 2004

This paper deals with the vibration and stability of a circular cylindrical shaft, modeled as a tapered thin-walled composite beam and spinning with constant angular speed about its longitudinal axis, and subjected to an axial compressive force. Hamilton's principle and the assumed mode method are employed to derive the governing equations of motion. The resulting eigenvalue problem is analyzed, and the stability boundaries are presented for selected taper ratios and axial compressive force combinations. Taking into account the directionality property of fiber reinforced composite materials, it is shown that for a shaft featuring flapwise-chordwise-bending coupling, a dramatic enhancement of both the vibration and stability behavior can be reached. It is found that by the structural tailoring and tapering, bending natural frequencies, stiffness and stability region can be significantly increased over those of uniform shafts made of the same material. In addition, the particular case of a classical beam with internal damping effect is also included.

• Transactions of the Korean Society of Mechanical Engineers
• /
• v.16 no.4
• /
• pp.621-629
• /
• 1992

This study is concerned with an application of the Boundary Element Method to 2-dimensional elastoplastic stress analysis on the material nonlinearities. The boundary integral formulation adopted an initial stress equation in the inelastic term. In order to determine the initial stress increment, the increment of initial elastic strain energy due to elastic increment in stressstrain curve was used as the convergence criterion during iterative process. For the validity of this procedure, the results of B.E.M. with constant elements and NISA with linear elements where compared on the thin plate with 2 edge v-notches under static tension and the thick cylinder under internal pressure. And this paper compared the results of using unmedical integral with the results of using semi-analytical integral on the plastic domain integral.

• Journal of Welding and Joining
• /
• v.12 no.2
• /
• pp.11-19
• /
• 1994

레이저 가공기술은 재료가공 분야에서 넓은 응용분야를 가지고 있으며, 특히 절단, 용접, 열처리 등의 가공분야에서 고정밀도와 자동화의 용이성으로 인해 생산성이 높은, 고부가가치의 첨단응용 기술로 부각되고 있다. 특히 레이저절단은 타 절단법에 비교되는 절단정도, 열영향, 생산성, 작업 환경등의 각종 우위성으로 박판 및 후판절단분야에서 급속한 보급을 보이기 시작하였다. 현재 대 부분의 레이저 가공기는 CNC화 되어가고 있는 추세이며, 레이저 절단의 경우 생산성증대 및 고 정밀화를 위하여 CAD/CAM인터페이스에 의한 자동화가 필연적인 상황이다. 뿐만아니라 고출력 레이저 발전기를 가공 기본체에 탑재한 탑재형 레이저가공기의 출현으로 대형부재의 절단이 가능 하게 되었으며, 더불어 절단공정의 무인화를 지향하는 각종 시스템이 개발되고 있다. 이와 같은 무인화, 생산성증대, 작업시간단축과 러닝 코스트 및 재료의 절감을 위한 노력의 일환으로 컴 퓨터에 의한 자동 및 반자동 네스팅 시스템의 개발을 들 수 있다. 레이저에 의한 2차원 절단응 용분야에서의 네스팅작업은 설계가 끝난 각 부품의 절단작업의 전단계로서 수행되며, 일반적으로 네스팅공정이 완료되면 절단경로를 결정하고 가공조건과 함께 수치제어공작기계의 제어에 필요한 NC코드를 생성하게 된다. 최근에는 이와 같은 네스팅 시스템이 일부 생산현장에 적용되고 있 으나 이러한 시스템들의 대부분이 외국에서 개발된 것을 수입하여 사용하는 실정이다. 2차원 패턴의 최적자동배치문제는 비단 레이저 절단과 같은 열가공 분야에서 뿐만 아니라 블랭킹 금형, 의류, 유리, 목재등 여러분야에서 응용이 가능하며 패키지의 국산화가 시급한 실정이다. 네스 팅작업은 적용되는 분야에 따라 요구사항과 구속조건이 달라지며 이로 인해 알고리즘과 자료구 조도 달라지게 되나 공통적인 목표는 주어진 영역안에서 겹침없이 배치하면서 버림율을 최소화 하는 것이다. 지난 10여년간 여러 산업의 응용분야에서는 네스팅시스템의 도입이 활발하게 이 루어지고 있는데 수동에 반자동 및 자동에 이르기까지 다양하나 자동네스팅시스템의 경우 배치 효율의 신뢰성이 비교적 부족하기 때문에 아직까지는 생산현장에서 기피하는 실정이다. 배치알 고리즘의 관점에서 볼 때 이러한 문제들은 NP-complete문제로 분류하며 제한된 시간안에 최적의 해를 구하기가 가능한 조합 최적화 문제로 알려져 있다. 따라서 이 글에서는 레이저 절단분야 에서의 네스팅시스템에 관한 개요와 최근의 연구동향 그리고 몇 가지 전형적인 네스팅 알고리 즘들을 소개하고 비교분석을 통해 개선점을 간략하게 논의하고자 한다.

• Korean Journal of Materials Research
• /
• v.31 no.9
• /
• pp.511-518
• /
• 2021

An investigation is performed to clarify the manufacturing conditions of pure magnesium and AZ31 magnesium alloy thin plate using the melt drag method. By the melt drag method, suitable for magnesium molten metal, pure magnesium can be produced as a continuous thin plate with a thickness of 1.4 mm to 2.4 mm in the range of 5 m/min to 20 m/min of roll speed, and the width of the thin plate to the nozzle outlet width. AZ31 magnesium alloy is able to produce a continuous sheet of thickness in the range of 5 m/min to 30 m/min in roll circumferential speed, with a thickness of 0.6 mm to 1.6 mm and a width of the sheet matching the nozzle outlet width. In the magnesium melt drag method, the faster the circumferential speed of the roll, the shorter the contact time between the molten metal and the roll, and it is found that the thickness of the produced thin plate becomes thinner. The effect of the circumferential roll speed on the thickness of the thin plate is evident in the low roll circumferential region, where the circumferential speed is 30 m/min or less. The AZ31 thin plate manufactured by the melt drag method has a finer grain size as the thickness of the thin plate decreases, but it is currently judged that this is not the effect of cooling by the roll.

• Korean Journal of Metals and Materials
• /
• v.47 no.10
• /
• pp.605-612
• /
• 2009

The suitability of twin roll strip casting for Ag-27.5%Cu-20.5%Zn-2.5%Mn-0.5%Ni brazing alloy (known as HS-49D) was examined in the present work and the mechanical properties and microstructure of the strip were also investigated. The effect of annealing heat treatment on the properties was also studied. The new manufacturing process has applications in the production of the brazing alloy. XRD and microstructural analyses of the Ag-27.5%Cu-20.5%Zn-2.5%Mn-0.5%Ni strip revealed a eutectic microstructure of an Ag-rich matrix (FCC) and a Cu-rich phase (FCC) regardless of heat treatment. The results of mechanical tests showed tensile strength of 434 MPa and 80% elongation for the twin roll casted strip. Tensile results showed decreasing strengths and increasing elongation with annealing heat treatment. Microstructural evolution and fractography were also investigated and related to the mechanical properties.

• Composites Research
• /
• v.34 no.6
• /
• pp.387-393
• /
• 2021

This paper investigated the electrical properties of multiwall carbon nanotube reinforced polydimethylsiloxane (CNT-PDMS) strain sensors with copper electrodes on the wet-etched surface. MWCNT-PDMS strain sensors were fabricated according to the wt% of MWCNT. Surfaces on the electrode area were wet-etched with various etching duration and silver epoxy adhesives were spread on the wet-etched surface. Finally, we attached the copper electrodes to the MWCNT-PMDS strain sensors. We checked the electric conductivities by the two-probe method and sensing characteristics under the cyclic loading. We observed the electric conductivity of MWCNT-PDMS strain sensors increased sharply and the scattering of the measured data decreased when the surface of the electrode area was wet-etched. Initial resistances of MWCNT-PDMS strain sensors were inversely proportion to wt% of MWCNT and the etching duration. However, the resistance changing rates under 30% strain increased as wt% of MWCNT and the etching duration increased. Decreasing rate of the electric resistance change after 100 repetitions was smaller when wt% of MWCNT was larger and the etching duration was short. This was due to the low initial resistance of the MWCNT-PMDS strain sensors by the wet-etching.

• KSCE Journal of Civil and Environmental Engineering Research
• /
• v.26 no.3A
• /
• pp.447-455
• /
• 2006

A general purpose of 4-node co-rotational resultant shell element is developed for the solution of nonlinear problems of reinforced concrete, steel and fiber-reinforced composite structures. The formulation of the geometrical stiffness presented here is defined on the mid-surface by using the second order kinematic relations and is efficient for analyzing thick plates and shells by incorporating bending moment and transverse shear resultant forces. The present element is free of shear locking behavior by using the ANS (Assumed Natural Strain) method such that the element performs very well as thin shells. Inelastic behaviour of concrete material is based on the plasticity with strain hardening and elasto-plastic fracture model. The plasticity of steel is based on Von-Mises Yield and Ivanov Yield criteria with strain hardening. The transverse shear stiffness of laminate composite is defined by an equilibrium approach instead of using the shear correction factor. The proposed formulation is computationally efficient and versitile for most civil engineering application and the test results showed good agreement.