• 제목/요약/키워드: 박판성형 : 유한요소법

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축대칭 박판 하우징의 디프드로잉 성형에 대한 유한요소법해석 및 파단 원인 분석 (Finite Element Analysis of Deep Drawing for Axisymmetric Sheet Metal Housing)

  • 윤정호
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 1994년도 박판성형기술의 진보
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    • pp.191-198
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    • 1994
  • A practical example of the axisymmetric deep drawing process is simulated by the elastic-plastic finite element analysis using updated Lagrangian approach considering the large deformation. An approach is suggested to solve the problem of the ductile fracture that may encounter during the deep drawing process. The result can be applied to the design of the die for the axisymmetric deep drawing.

박판성형 공정에서의 불량 예측에 관한 연구 (A Study of prediction problem to Sheet metal forming processing)

  • 고형훈;이찬호;문원섭;박영근;정동원
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2005년도 추계학술대회 논문집
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    • pp.398-401
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    • 2005
  • The characteristic of sheet metal process is the few loss of material during process, the short processing time and the excellent price and strength. Such press-forming process are the used machine ability and the characteristic, used material, the accuracy of the part which becomes processing and side condition of a process are considered and the designed. The purpose of this study is apply efficiently sheet metal forming processing by 3D formation-analyzed program simulations in the site. By a study, forming process was simulation to drawing and trimming and cam process using static-implicit method software. By making apply this to an industrial site the productivity improvement and cost reduction etc. effect able was predicted.

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유한요소법을 이용한 합체박판 성형공정의 단면해석 (Sectional Analysis of Forming Processes for Tailored Blank Sheets Using Finite Element Method)

  • 구본영;백승준;금영탁
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 1998년도 춘계학술대회논문집
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    • pp.36-39
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    • 1998
  • To predict strain distributions and weld line movements in the forming processes of tailored blank sheets, the 2-dimensional finite element formulation is developed. The welding zone is modelled with the several, narrow finite elements. The material properties of weld elements are calculated from those of base metals, based on the experimental evaluation. To verify the finite element formulation developed, the forming process of an autobody door inner panel section is simulated. FEM predictions are compared and showed good agreements with experimental measurements.

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탄소성 유한요소법에 의한 박판 성형 공정의 해석(I)

  • 심현보;정완진;양동열
    • 대한기계학회논문집
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    • 제14권4호
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    • pp.810-817
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    • 1990
  • 본 연구에서는 국부질점 좌표계(natural convected coordinate system)를 이 용하여 변형을 묘사하는 대변형을 고려한 탄소성 증분수식을 유도하고 또 이에 해당하 는 유한 요소 방정식을 구하였다. 국부 질점 좌표계를 사용함으로써 변형도 성분이 나 구성 방정식의 성분들에 대한 좌표 변환 과정을 생략하도록 한다. 재료는 수직 이방성으로 가정하였다. 이 수식화의 타당성을 검증하기 위하여 원형 격막의 정수압 벌징을 해석하고 해석 결과는 실험 결과와 이미 발표된 실험 및 해석 결과와 비교하여 타당성을 검증하였다.

다공성 박판의 온간 성형공정에 관한 연구

  • 문양호;이동우;양동열;원재선;김대현
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1993년도 춘계학술대회 논문집
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    • pp.38-43
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    • 1993
  • 최근 텔레비젼 화면의 선명도에 대한 일반적인 요구가 높아져서 통신 방식에 있어서도 고품위 텔레비젼(HDD TV)방식의 개발이 진행되고 있다. 선명도의 요망이 높아짐에 따라 CRT(텔레비젼 수상관)의 해상도를 향상시킬 것이 요구되고 있다. 본 연구의 목적은 고온의 프레스 성형공정을 도입하여 정확한 형태로 인바 재료 섀도우마스크를 성형하여 고화질의 CRT를 얻을수 있도록 성형 공정을 확립하고 이를 위한 금형 시스템을 개발하는 데 있다. 본 연구에서는 인바 섀도우 마스크의 열간 재료시험을 통해 온도에 따른 물성 공정을 장대칭단면에 대해 강점소성 유한 요소법을 이용하여 해석하였다

유한요소격자에 기초한 일반적인 금형면 묘사와 3차원 박판성형공정에의 응용 (A General Description of Tool Surface Based on Finite Element Mesh and Its Application to 3-D Sheet Forming Processes)

  • 윤정환;김종봉;양동열;김석관;유동진;이재진
    • 대한기계학회논문집A
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    • 제24권3호
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    • pp.550-559
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    • 2000
  • One of the most important factor to be considered for the analysis of sheet metal forming processes is the tool surface description for arbitrarily- shaped sheet metal parts. In the present study , finite element approach is used to describe the arbitrarily shaped tool surface. In finite element mesh approach, tool surfaces ar, described by finite elements. The finite elements mesh description of the tool surface, which is originally described by CAD data, needs much time and time-consuming graphic operation. The method, however, has been widely used to describe a complex tool surface. In the present study, the contact searching algorithm for the finite element mesh approach is developed based on cell strategy method and sheet surface normal scheme. For the verification purpose, a clover cup drawing, Baden-Baden oilpan problem and a trunk floor drawing were investigated. The computational results based on the finite element approach were compared with the results of available parametric patch approach and experiments.

직접미분 설계민감도 해석을 이용한 박판금속성형 공정변수 최적화 (I) -설계민감도 해석 - (Optimum Design of the Process Parameter in Sheet Metal Forming with Design Sensitivity Analysis using the Direct Differentiation Approach (I) -Design Sensitivity Analysis-)

  • 김세호;허훈
    • 대한기계학회논문집A
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    • 제26권11호
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    • pp.2245-2252
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    • 2002
  • Design sensitivity analysis scheme is proposed in an elasto -plastic finite element method with explicit time integration using a direct differentiation method. The direct differentiation is concerned with large deformation, the elasto-plastic constitutive relation, shell elements with reduced integration and the contact scheme. The design sensitivities with respect to the process parameter are calculated with the direct analytical differentiation of the governing equation. The sensitivity results obtained from the present theory are compared with that obtained by the finite difference method in a class of sheet metal forming problems such as hemi-spherical stretching and cylindrical cup deep-drawing. The result shows good agreement with the finite difference method and demonstrates that the preposed sensitivity calculation scheme is a pplicable in the complicated sheet metal forming analysis and design.

One-Step Forming을 이용한 박판성형 해석에 관한 연구 (Numerical Study on Sheet Metal Forming Analysis Using the One-Step Forming)

  • 정동원;이상제;김광희
    • 한국해양공학회지
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    • 제13권2호통권32호
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    • pp.11-17
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    • 1999
  • The objective of this paper is to introduce very fast but still stable solution using finite element procedures, and it has been used in an iterative mode for product design applications. A lot of numerical techniques have been developed to deal with the material, geometric and boundary condition non-linearities occurred in the stamping process. One of them, the One-Step FEM is very efficient and useful tool for a design and trouble-shooting in various stamping processes. In this method, the mathod, the material is assumed to deform directly from the initial flat blank to the final configuration without any intermediate steps. The formulation is based on the deformation theory of plasticity and the upper bound theorem. As a result of the calculations, the initial blank shape is obtained, together with the material flow, strains and thickness distribution in the part.

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박판 인장 시험에서 가공열의 영향에 관한 유한요소 해석 (A Finite Element Analysis of Deformation-Induced Heating in Tensile Testing of Sheet Metals)

  • 김용환
    • 대한기계학회논문집
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    • 제13권4호
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    • pp.680-688
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    • 1989
  • 본 연구의 목적은 2차원 유한요소법을 이용하여 변형과 열전달의 복합된 열소성 문제를 해석하여 재료의 성형성에 대한 가공열의 영향을 연구하는 것이다. 2차원 해석은 종래 단순 인장시험의 해석에 사용되던 1차원 해석에 비해 보다 정확한 해를 가지며 특히 넥킹의 발생 이후의 해석에 유용하다.

외연적 탄소성 유한요소법에 의한 3차원 박판금속 성형해석 프로그램 개발 (Development of 3D Sheet Metal Forming Analysis Program by explicit finite element method)

  • 정완진
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 1997년도 춘계학술대회논문집
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    • pp.217-221
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    • 1997
  • In this study, 3D sheet metal forming analysis program is developed by explicit finite element method. In this program, analysis flow just follows the real engineering process to provide the user intuitive understanding and smooth contact alorithm improves the accuracy of stress prediction. The capability of this program are demonstrated by various examples.

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