• Title/Summary/Keyword: 미끄럼 접촉

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모터내장형 주축의 동특성 해석

  • 조정준;김석일;최대봉
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1992.10a
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    • pp.91-95
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    • 1992
  • 현재 대부분의 공작기계에서는 모터의 동력을 주축으로 전달하기 위해서 커플링, 밸트,기어 등을 사용하고 있지 만 주축이 고속회전할 수록 커플링 구동방법에서는 주축과 모터의 미스얼라인먼트에 의한 진동과 소음이 커지고 벨트 구동방법에서는 원심력에 의한 벨트 장력의 증가 및 벨트의 파손현상, 벨트와 풀리간의 미끄럼현상 등이 발생하며, 기거 구동방법에서는 기어간의 금속접촉에 의한 진동과 소음이 증대하게 된다. 본 연구에서는 모터내장형 주축의 동특성을 체계적으로 해석하기 위해서 유한요소모델을 도입하였다. 특히 공작기계 주축은 세장비가 비교적 작기 때문에 Timoshenko보 이론으로 모델화하였고, 여러장의 얇은 철심용 강판들도 적층된 내장형 모터의 회전부(rotor)는 굽힘변형 및 전단변형에 대해서 상당 수준의 강성효과를 나타내기 때문에 질량효과 외에도 그 강성효과를 수학적 모델에서 고려하였다, 또한 진동실험 결과로 부터 모터회전부의 강성특성을 규명하는 방법을 제시하였으며, 제안된 규명방법의 유용성은 모터내장형 주축에 대한 모드매개변수의 이론값과 실험값을 비교함으로써 입증하였다.

Stress Fields and Deformation Caused by Sliding Indentaion of Brittle Materials (압자와의 미끄럼 접촉에 의한 취성재료의 응력분포 및 변형에 관한 연구)

  • 안유민
    • Tribology and Lubricants
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    • v.10 no.3
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    • pp.62-70
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    • 1994
  • An analytical model of the stress field caused by sliding indentation of brittle materials is developed. The complete stress field is treated as the superposition of applied normal and tangential forces with a sliding blister approximation of the localized inelastic deformation occuring just underneath the indenter. It is shown that lateral cracking is produced by the sliding blister stress field and that median cracking is caused by the applied contact forces. The model is combined with an experimental volume change measurements to show that the relative magnitude of tensile stresses governing lateral crack and median crack growth varies with the magnitude of the applied load. This prediction is consistent with the different regimes of experimentally observed cracking in soda-lime glass.

내마모 부품 응용을 위한 요업재료의 마모 마찰 특성

  • 임대순
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1992.11a
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    • pp.19-30
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    • 1992
  • Tribology는 미끄럼 혹은 구름 베어링, 피스톤 링, 기어, 공구, 그밖의 상대적 움직임하에 있는 부품의 설게 및 제조에 관련된다. 또한 tribology는 서로 접촉하는 재료의 적절한 사용, 윤활유 와의 상호작용 이해 및 적절한 선택을 통해 마모와 마찰의 감소 혹은 최적의 마찰 (브레이크, 벨트 등의 경우)을 얻기 위해 연구되는 학문이다. 이러한 연구분야 중의 하나는 재료의 개발과 선택을 통해 목표를 달성하는 것인데 지금까지는 전총적으로 사용되어 오던 금속 재료를 중심으로 하는 연구에 치중하여 왔다. 최근의 tribology 분야는 점차로 극심한 조건과 더 좋은 효율을 요구한다. 한 예로 지금의 엔진 보다 더 고온에서 작동되는 고 효율의 감량의 첨단의 열 엔진의 개발을 들수 있다. 이러한 열 엔진의 사용 목적을 달성하기 위해서는 기존의 금속 재료로는 고온에서 작동되기 너무 약하고 무겁기 때문에 구조용 세라믹스가 고려되고 있는 것이다. 이러한 잠재적인 분야의 응용의 신소재와 이미 산업화된 분야의 대체 재료로 세라믹스는 주목을 받고 있다. 본 란에서는 상기한 변수에 따른 마모 마찰 특성을 구조용 세라믹스를 중심으로 소개하고자 한다.

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Analysis of Wear Proccess in Sliding Contact by X-ray Diffraction (X선회절에 의한 미끄럼접촉시 발생하는 마모과정의 해석(제1보 : 저경도강의 적용))

  • 이한영
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1999.11a
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    • pp.19-24
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    • 1999
  • Understanding of wear mode and prediction of wear rate of parts in sliding contact are very important in field of meterial design relating with wear resistant. This paper has been undertaken to analyze the possibility of elucidation of wear mode and prediction of wear rate for annealed steel in sliding contact using the X-ray diffraction. The sliding wear test with various velocities using pin-on-disc machine and the X-ray diffraction test on the worn surface have been carried out. The results have been shown that the magnitude of residual stress and half-value breadth on the worn surface have a good correlation with wear mode. The difference between before and after test of half-value breadth on worn surface has been shown to be exponential relation with wear rate in the same wear mode.

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A Study for 3D Temperature Analysis between sphere and rough surface with Measured Temperatures (구와 거친표면의 미끄럼 접촉 온도해석 및 실험에 관한 연구)

  • Han T-H;Lee S-D;Kim T-W;Cho Y-J
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2003.11a
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    • pp.97-104
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    • 2003
  • The surface temperature at the interface of bodies in a sliding contact is one of the most important factors influencing the behavior of machine components. So the calculation of the surface temperature at a sliding contact interface has long been an interesting and important subject for tribologist. In this study to verify estimation of temperature rising, calculated temperatures were compared with measured temperatures. It is possible to calculate bulk and flash temperature.

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The research on wear simulation between wheel and rail at inclined of Korea High Speed Railway (경사선로에서의 차륜과 레일간 상호작용에 따른 마모 현상 연구)

  • Moon Tai-Seon;Seo Bo-Pil;Choi Jeung-Hum;Han Dong-Chul
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2003.11a
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    • pp.112-117
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    • 2003
  • The purpose of this work is to general approach to numerically simulating wear in rolling and sliding contact area between wheel and rail interface based on the analysis of dynamics with general MBS package. A simulation scheme is developed that calculates the wear at a detailed level. The estimation of material removal follows Archard's wear equation which states that the reduction of volume is linearly proportional to the sliding distance, the normal applied load and the wear coefficient and inverse proportional to hardness. The main research application is the wheel-rail contact of Korea High Speed Railway.

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An Experimental Study on Friction and Wear of Solid Lubricating MoS$_{2}$ Bonded Films at a Block-on-Ring Typed Tribo-tester (미끄럼 운동을 하는 Block-on-Ring 접촉형태에서의 접착형 MoS$_{2}$ 고체윤활 피막의 마찰 마모 특성)

  • 한흥구;공호성;윤의성;권오관
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1996.04b
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    • pp.35-40
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    • 1996
  • Friction and wear behavior of MoS$_{2}$ bonded films were evaluated at a Block-on-Ring typed tribo-tester, and their properties were compared with those of Falex tester in terms of the wear life of the films. Test results showed that friction and wear properties were significantly affected by the test methods of different contact configuration, and the wear life at a Block-on-Ring type tribo-tester was mostly governed by the resin binder. To obtain long wear life of the films, various combinations of solid-resin-content ratio and chemical resin modification were attempted and evaluated. Adhesion properties of resin binders were also measured and compared by using a scratch tester.

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Thermoelastic Finite Element Analysis of Multiple horizontal Subsurface Cracks Due to Sliding Surface Traction (마찰열을 고려한 미끄럼 접촉시 내부 복수 수평균열 전파해석)

  • 이진영;김석삼
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2000.11a
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    • pp.50-58
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    • 2000
  • A linear elastic fracture mechanics analysis of multiful subsurface cracks propagation in a half-space subjected to moving thermomechanical surface traction was peformed using the finite element method. The effect of frictional heat at the sliding surface on the crack growth behavior is analyzed in terms of the thermal load and peclet number. The crack propagation direction is predicted in light of the magnitudes of the maximum shear and tensile stress intensity factor ranges. When moving thermomechanical surface traction exists, subsurface horizontal cracks are propagation in-plane crack growth rate at the beginning but they are propagation out-of-plane crack growth rate by the frictional heat which is occurrence by the repeated sliding contact.

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Finite Element Analysis of Subsurface Multiple Horizontal Cracks Propagation in a Half-space Due to Sliding Contact (유한요소법을 이용한 미끄럼 접촉시 내부 복수 수평균열 전파해석)

  • 이상윤;김석삼;권영두
    • Tribology and Lubricants
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    • v.16 no.5
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    • pp.373-380
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    • 2000
  • Finite element analysis is performed on the subsurface crack propagation in brittle materials due to sliding contact. The sliding contact is simulated by a rigid asperity moving across the surface of an elastic half-surface containing single and multiple cracks. The single crack, coplanar cracks and parallel cracks are modeled to investigate the interaction effects on the crack growth in contact fatigue. The crack location is fixed and the friction coefficients between asperity and half-space are varied to analyze the effect of surface friction on stress intensity factor for horizontal cracks. The crack propagation direction is predicted based on the maximum range of shear and tensile stress intensity factors. With a coplanar crack, the stress intensity factor was increased. However, with a parallel crack, the stress intensity factor was decreased. These results indicate that the interaction of a coplanar crack increases fatigue crack propagation, whereas that of a parallel crack decreases it.

Analysis of Hot Judder of Disc Brakes for Automotives by Using Finite Element Method (유한 요소법을 이용한 자동차용 디스크 브레이크의 열간 저더 해석)

  • Jung, Sung-Pil;Park, Tae-Won;Chung, Won-Sun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.35 no.4
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    • pp.425-431
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    • 2011
  • Thermal energy generated because of the friction between the disc and pad is transferred to both sides and causes thermal expansion of the material, which affects the contact pressure distribution. This phenomenon, which is called thermoelastic instability (TEI), is affected by the natural mode of a disc. TEI results in the formation of a hot spot and causes hot judder vibrations. In this study, three-dimensional analysis of the hot judder of a ventilated disc for automotives was performed by using the commercial finite element analysis program, SAMCEF. The intermediate processor based on a staggered approach was used to exchange the result data of the mechanical and thermal model. The hot spot was formed on the surface of the disc, and the number of hot spots was compared with the natural mode of the disc.