• Journal of the Korean Institute of Gas
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• v.20 no.5
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• pp.27-33
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• 2016

The aim of numerical study is the investigation of the solid and fluid temperatures in a reformer tube and chemical reaction characteristics of different steam-carbon ratio. We considered conjugate heat transfer contain radiation, convection and conductive heat transfers. This is because steam reforming reaction of hydrocarbon occurred high temperature conditions up to 800 K- 1000 K by using commercial computational fluid dynamics (CFD) code (Fluent ver. 13.0). For numerical simulation, the Reynolds-Averaged Navier-Stokes, momentum and energy equation were employed. In addition, inside of reformer tube is assumed as the porous medium to consider the Nichrome-based catalyst. To analysis characteristics of tube temperature in chemical reaction, we changed steam-methane ratio(SCR) from 1 to 6. As increased SCR, the higher tube temperature and methane conversion were observed. It was obtained that the highest hydrogen production held in SCR of 5.

• Transactions of the Korean Society of Mechanical Engineers B
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• v.36 no.9
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• pp.885-894
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• 2012

A numerical study of a microchannel steam methane reforming reactor has been performed to understand the characteristics of heat and mass transfer. The integration of Rh-catalyzed steam methane reforming and Pt-catalyzed methane combustion has been simulated. The reaction rates for chemical reactions have been incorporated into the simulation. This study investigated the effect of contact time, flow pattern (parallel or counter), and channel size on the reforming performance and temperature distribution. The parallel and counter flow have opposite temperature distribution, and they show a different type of reaction rate and species mole fraction. As the contact time decreases and channel size increases, mass transfer between the catalyst layer and the flow is limited, and the reforming performance is decreased.

• Proceedings of the Korean Vacuum Society Conference
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• 2013.08a
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• pp.71.1-71.1
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• 2013

메탄가스와 이산화탄소는 지구온난화 가스이기 때문에 배출규제가 점차 강화될 것으로 전망되고 있다. 또한 이들 가스는 매립지 또는 바이오 공정을 통해 발생되는 가스이기 때문에 단순히 배출을 억제하는 데 그치지 않고 보다 적극적으로 활용해야할 필요성이 있다. 현재 메탄과 이산화탄소를 동시에 활용하는 기술로는 촉매공정을 통해 메탄과 이산화탄소를 수소와 일산화탄소로 전환하는 방법이 대표적이나, 본 공정은 $800{\sim}900^{\circ}C$의 고온조건을 필요로 하고 고압조건에서 다량으로 생성되는 탄소에 의한 촉매 활성도의 저하문제로 인해 해당 기술의 실제 보급에 어려움이 있는 것으로 알려져 있다. 한편, 플라즈마를 활용한 메탄가스 개질(reforming) 기술은 고온 플라즈마인 경우 60~70년 전부터 상용화 사례가 있으며, 저온 플라즈마의 경우는 약 10여 년 전부터 개질반응의 공정온도를 낮추려는 연구를 중심으로 기초연구가 수행되어왔다. 이들 플라즈마를 활용한 메탄개질 기술은 메탄의 직접분해, 부분산화, 수증기 개질 및 건식개질 등으로 분류되는 데, 최근 지구온난화가스인 이산화탄소의 처리에 대한 관심이 높아지면서 이산화탄소를 활용하는 건식개질 기술에 대한 관심이 높아지고 있는 상황이다. 현재 플라즈마 건식개질기술에서 주된 이슈는 높은 전력비용이고, 이를 낮추기 위해 촉매를 활용하거나 플라즈마 발생을 최적화하려는 연구가 진행되고 있다. 본 발표에서는 플라즈마를 활용한 건식개질 기술의 장단점, 실용화 가능성 및 향후의 과제를 다루고 있으며, 이를 위해 기계연구원에서의 연구결과 및 국내외 연구실의 결과를 살펴보았다.

• Applied Chemistry for Engineering
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• v.24 no.4
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• pp.375-381
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• 2013

Kinetics data were obtained for steam reforming of methane and natural gas over the commercial nickel catalyst. Variables for the steam reforming were the reaction temperature and partial pressure of reactants. Parameters for the Power law rate model and the Langmuir-Hinshelwood model were obtained from the kinetic data. As a result of the reforming reaction using pure methane as a reactant, the reaction rate could be determined by the Power law rate model as well as the Langmuir-Hinshelwood model. In the case of methane in natural gas, however, the Langmuir-Hinshelwood model is much more suitable than the Power law rate model in terms of explaining methane reforming reaction. This behavior can be attributed to the competitive adsorption of methane, ethane, propane and butane in natural gas over the same catalyst sites.

• Applied Chemistry for Engineering
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• v.35 no.2
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• pp.134-139
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• 2024

In the steam reforming of methane reactions, the effect of adding noble metals Ru and Pd to a Ni-based catalyst as promoters was analyzed in terms of catalytic activity and hydrogen production. The synthesized catalysts were coated on the surface of a honeycomb-structured metal monolith to perform steam methane reforming reactions. The catalysts were characterized by XRD, TPR, and SEM, and after the reforming reaction, the gas composition was analyzed by GC to measure methane conversion, hydrogen yield, and CO selectivity. The addition of 0.5 wt% Ru improved the reduction properties of the Ni catalyst and exhibited enhanced catalytic activity with a methane conversion of 99.91%. In addition, reaction characteristics were analyzed according to various process conditions. Methane conversion of over 90% and hydrogen yield of more than 3.3 were achieved at a reaction temperature of 800 ℃, a gas hourly space velocity (GHSV) of less than 10000 h^-1, and a ratio of H₂O to CH₄ (S/C) higher than 3.

• Applied Chemistry for Engineering
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• v.9 no.7
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• pp.1070-1078
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• 1998

Thermodynamic analysis on carbon dioxide reforming of methane was performed using a computer program which can handle condensed species in the products, and the reforming experiments were conducted over $Al_2O_3$, $La_2O_3$, ZSM-5, MCM-41, KIT-1 supported nickel catalysts, and a commercial ICI 46-1. It was estabished that a system which consists of $CH_4$, $CO_2$, CO, $H_2$, $H_2O$, and C is appropriate for theoretical equilibrium calculations and addition of water vapor or oxygen was found to diminish the contribution of carbon dioxide in reforming. Silicate molecular sieve-supported catalysts such as Ni/ZSM-5, Ni/MCM-41, Ni/KIT-1 were effective for high $CH_4$ and $CO_2$ conversions as well as for high CO yield. Coke formation was suppressed when CaO was added as a promoter. Ni/Ca/KIT-1 which contains 10% Ni with 3% Ca showed conversion approaching equilibrium levels above $650^{\circ}C$ and maintained constant activity over 20 h. Despite increased space velocity, relatively high conversion and CO yield were observed.

• Journal of Energy Engineering
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• v.12 no.2
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• pp.145-153
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• 2003

In order to develop the carbonation process as a core technology of zero emission coal power plant, study on characterization of methane steam reforming (MSR) which is main reaction of this process was carried out. The effects of gas hourly space velocity (GHSV), steam/carbon (S/C) ratio and pressure in the MSR using reforming catalyst were investigated. The equilibrium composition of the gases produced in the MSR were obtained below GHSV 7,000 hr$\^$-1/. The operating conditions of carbonation process using hybrid reaction (MSR+CO$_2$ adsorption using CaO) were 700∼800$^{\circ}C$ and S/C ratio of 2.5∼3. The equilibrium mixture of gases composed of 75∼78% H$_2$ and 8∼9％ CO$_2$ at atmospheric pressure and 60∼78% H$_2$ and 9∼l1% CO$_2$ at 1∼30 atm respectively under above operating conditions.

• Korean Chemical Engineering Research
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• v.45 no.6
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• pp.663-668
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• 2007

The autothermal reforming reaction of methane was investigated to produce hydrogen with $Ni/CeO_2-ZrO_2$ catalysts. Alumina-coated honeycomb monolith was applied in order to obtain high catalytic activity and stability in autothermal reforming of methane. Metallic monolithic catalyst showed better methane conversion than that of powder type at high reaction temperature. It was confirmed that $H_2O/CH_4/O_2$ ratio was important factor in autothermal reforming reaction. $H_2$ yield was increased as $H_2O/CH_4$ ratio increased. Methane conversion was improved as $O_2/CH_4$ ratio was increased, whereas, the yield of $H_2$ was decreased. The catalytic activity for $Ni/CeO_2-ZrO_2$ catalyst with 0.5 wt% Ru loading was improved at low reaction temperature.

• 한국신재생에너지학회:학술대회논문집
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• 2005.06a
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• pp.231-234
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• 2005

수소 기반의 에너지 사회는 중소규모 분산 발전과 연료 전지 자동차에서 시작될 거라는 예측이 지배적이다. 가정용 고분자 연료전지 시스템은 상업화에 가장 가까운 소규모 분산 발전 시스템중의 하나이며, 에너지기술연구위원에서는 가정용 고분자 연료전지에 수소를 공급하기 위한 천연가스 수증기 개질시스템의 개발을 진행해 왔다. 효율 향상과 제작의 용이성, 그리고 소형화에 초점을 맞추어 개발된 prototype-I은 $2.0Nm^3/hr$의 순수 수소 생산 용량을 가지고 있으며, 수증기 개질기와 수성가스 전이 반응기 수중기 생성 장치, 그리고 반응열 공급에 필요한 버너 등을 이중 동심원관에 통합한 형태이다. 수중기 개질과 수성가스 전이 반응을 거쳐 나오는 개질 가스의 조성은 $72.3\%\;H_2,\;4.8\%\;CH_4,\;0.7\%\;CO,\;22.2\%\;CO_2$이며, 이때 S/C 비율은 2.5였다. 고분자 연료 전지 공급 시 요구되는 CO 농도가 10ppm 이하이기 때문에, 본 시스템에는 선택적 산화 반응기를 2단으로 설치하여 CO. 농도를 10ppm 이하로 낮추어주었다. 전체 시스템의 열효율은 LHV 기준으로 $68\%$. Prototype-I의 운전을 통해 설계 개선안을 도출하였으며, 이를 적용해 제작한 prototype-II가 시험 운전 중이다,. 통합된 개질 시스템에서는 각 단위 반응기사이의 열교환을 최적화하여 단위 반응들이 적정 온도 범위에서 일어나도록 유도하는 것이 중요하다. Prototype-II는 수증기 개질 반응기와 WGS 반응기, 수증기 생성 장치 사이의 열교환율을 향상시켜 농도를 $2.5\%$로 감소시키면서 CO의 농도는 $1\%$이하로 유지하였다. 이 결과를 바탕으로 얻어진 메탄 전환율은 $87\%$이고, 열효율은 LHV 기준으로 $75\%$이다. 아울러 개선점을 적용한 선택적 산화 반응기를 제작하였다. 개질 가스와 산소의 혼합을 유도하고, 반응기 온도의 제어를 통해 선택적 산화 반응의 속도와 선택성을 향상시키고자 한다. 시스템의 운전을 통해 메탄 전환율과 열효율의 개선을 진행할 예정이다.

• Korean Chemical Engineering Research
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• v.50 no.5
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• pp.802-807
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• 2012

The autothermal reforming of methane to syngas has been carried out in a reactor charged with both a Ni (15 wt%)-Ru (1 wt%)/$Al_2O_3$-MgO metallic monolith catalyst and an electrically-heated convertor (EHC). The standalone type reactor has a start-up time of less than 2 min with the reactant gas of $700^{\circ}C$ fed to the autothermal reactor. The $O_2/CH_4$ and $H_2O/CH_4$ ratio governed the methane conversion and temperature profile of reactor. The reactor temperature increased as the reaction shifted from endothermic to exothermic reaction with decreasing $H_2O/CH_4$ ratio. Also the amount of $CO_2$ in the products increases with increasing $H_2O/CH_4$ ratio due to water gas shift reaction. The 97% of $CH_4$ conversion was obtained and the reactor temperature was maintained $600^{\circ}C$ at the condition of $GHSV=10,000\;h^{-1}$ and feed ratio ($H_2O/CH_4=0.6$ and $O_2/CH_4=0.5$). In this condition, the maximum flow rate of the syngas generated from the reactor charged with 170 cc of the metallic monolith catalyst is $0.94\;Nm^3/h$.