• 한국해양공학회지
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• 제13권3호통권33호
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• pp.83-91
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• 1999

Taking a view of joining by welding the IN713C to SCM440 and SCM415 steel in production of turbochargers, the frictin welding process may be utilized as a new approach for joining them of other conventional welding processes. It is because the friction welding has more technical and technical and economic advantages than the other welding processes. As this welding process has the characteristics such as curtaliment of production time and materials and cost reduction, etc.. So, this paper deals with determining the preper friction welding condition and analyzing various mechanical properties of friction welded joints of the super heat resisting steel to alloy stee(IN713C to SCM440 and SCM415). And the in-process real-time weld quality evaluation technique by acoustic emission during friction welding of IN713C to SCM440 and SCM415 steels with higher confidence and relibility has been much required even though it might be the first trial approach for developing it. Then, this first study aimed to develop the optimization of dissimilar friction welding of heat resisting steels (INC713 to SCM440, SCM415) for turbine, considering on strength and toughness.

• 한국해양공학회지
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• 제13권3호통권33호
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• pp.77-82
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• 1999

The compleete joining method for dissimilar hot die punch materials and its real-time evaluation method are not available at present. Brazing method has been used for joining them, but it is known that the welded joint by the brazing has the lower bonding efficiency and reliability than the diffusion welding. The friction wleding with a diffusion mechanism in bonding was applied in this study. So, this work was carried out to determine the optimal friction welding conditions and to analyze mechanical properties of friction welded joints of hot die punch materials (STD61 for the blade part of hot die punch) to alloy steel (SCM440 for the shank park of hot die punch) such as plunger. In addition, acoustic emission test was carried out during friction welding to evaluate the weld quality.

• 한국해양공학회지
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• 제30권1호
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• pp.51-56
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• 2016

In this study, for the tube-to-tube friction welding of hose nipple materials, the main parameters of friction welding were investigated using tensile tests, Vickers hardness surveys of the bond area (HAZ), and observations of the microstructure to increase the quality of friction welding based on visual examination. As-welded and post weld heat treated (PWHT) specimens were tested. The optimal welding conditions were found to be n = 1000 rpm, HP = 10 MPa, UP = 15 MPa, HT = 9 s, and UT = 5 s when the metal loss (Mo) was 7.5 mm. Furthermore, the peak of the hardness distribution of the friction welded joints could be eliminated by PWHT. Moreover, the two materials of the friction weld were thoroughly mixed with a well-combined structure of micro-particles, without any molten material, particle growth, or defects.

• 한국전산구조공학회논문집
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• 제13권3호
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• pp.305-319
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• 2000

본 논문에서는 대변형 비선형 변형체의 마찰 접촉 문제의 해법을 제시하였다. 접촉 가능 점에서 접촉조건을 접촉오차 벡터를 이용하여 표시하였으며, 이러한 접촉오차 벡터를 0으로 단조 감소시키기 위하여 반복계산법을 사용하였다. 각 반복계산은 2개의 단계로 구성되어 있다 : 첫 단계에서는 이미 구해진 해의 기하학적 모양에서 얻어지는 접촉오차 벡터를 이용하여 접촉력을 수정하고, 두 번째 단계에서는 첫 단계의 접촉력을 이용하여 평형방정식을 풀어서 변위 및 접촉오차를 계산하는 것이다. 본 반복계산법에 의하여 정확한 해를 얻을 수 있음을 설명하였으며, 강소성 막 및 비선형 탄성보를 사용하여 예제계산을 수행하였다.

• 한국소음진동공학회논문집
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• 제20권1호
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• pp.22-28
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• 2010

Approximate analysis for a building installed with a friction damper is performed to get insight of its dynamic behavior. Energy balance equation is used to have a closed analytical form solution of dynamic magnification factor(DMF). It is found out that DMF is dependent on friction force ratio and resonance frequency. Approximation of DMF and equivalent damping ratio of a friction damper is proposed with such assumption that the building with a friction damper shows harmonic steady-state response and narrow banded response behavior near resonance frequency. Linear transfer function from input external force to output building displacement is suggested from the simplified DMF equation. Root mean square of a building displacement is derived under earthquake-like random excitation. Finally, design procedure of a friction damper is proposed by finding friction force corresponding to target control ratio. Numerical analysis is carried out to verify the proposed design procedure.

• 한국자동차공학회논문집
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• 제3권4호
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• pp.19-29
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• 1995

This paper discusses the stick-slip phenomenon of the driveline system of a vehicle in consideration of friction. Friction is operated on the between of flywheel and clutch disk. The expressions for obtaining the results have been derived from the equation of motion of a three degree of freedom frictional torsion vibration system which is made up driving part(engine, flywheel), driven part(clutch, transmission) and dynamic load part(vehicle body) by applying forth-order Rungekutta method. It was found that the great affect parameters of the stick-slip or stick motion were surface pressure force between flywheel and clutch disk, time decay parameter of surface pressure force and 1st torsional spring constant of clutch disk when driveline system had been affected by friction force. The results of this study can be used as basic design data of the clutch system for the ride quality improvement of a car.

• 한국정밀공학회지
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• 제19권6호
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• pp.51-61
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• 2002

A tracking control scheme on the XY ball-screw drive system in the presence of nonlinear dynamic friction is proposed. A nonlinear dynamic friction is regarded as the Lund-Grenoble friction model to compensate effects of friction. The conventional VSC method that often has been used as a non-model-based friction controller has poor tracking performance in high-precision position tracking application since it cannot compensate the friction effect below a certain precision level completely. Thus to improve the precise position tracking performance, we propose the integral type VSC method combined with the friction-model-based observer. Then this control scheme has the high precise tracking performance compared with the non-model-baked VSC method and the PID control method with a similar observer. This fact is shown through the experiment on the XY ball-screw drive system with the nonlinear dynamic friction.

• 에너지공학
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• 제15권1호
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• pp.60-66
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• 2006

발포 알루미늄이 삽입된 환형관에서의 유동과 대류 열전달 특성을 실험적 연구를 수행하여 분석하고 heat sink로서의 실현 가능성을 검토하였다. 다른 기공밀도를 갖는 두 종류의 발포 알루미늄을 사용하여 유동과 열전달 특성을 파악하고 마찰계수와 열전달 관련 Nusselt수를 Darcy 수, Reynolds수, Prandtl수의 함수로 상관식을 구하였다. 발포 알루미늄이 없는 경우에 비해 마찰계수는 증가하지만 Nusselt수에서도 6에서 10배의 증가를 나타낸다. 따라서 열교환기의 크기가 제한되는 경우 열교환기에 발포알루미늄을 삽입하면 전열면적을 감소시킬 수 있으므로 열교환기를 소형화할 수 있다.

• 동력기계공학회지
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• 제15권3호
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• pp.31-37
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• 2011

직조 금속 스크린 리브(rib) 이 바닥에 설치된 사각 덕트에서 열전달과 유체유동의 압력강하를 측정하기 위해 실험적 연구를 수행하였다. 시험부의 치수는 200 mm(W) ${\times}$ 40 mm(H) ${\times}$ 712 mm(L)이고 수력직경은 66.6 mm이다. 입구영역에는 1.72m 길이의 가열되지 않은 동일한 치수의 채널을 설치하였다. 메쉬가 다른 4가지의 직조금속 스크린 리브에 대해 측정하였다. 그리고 비교를 위해 일체형 리브에 대해서도 측정하였다. 국부 열전달 계수의 측정에는 스테인레스 강제 포일(foil) 히터와 T형 열전대률 이용하였다. 레이놀즈 수는 23,000에서 58,000의 범위이다. 덕트의 수력직경($D_h$)에 대한 직조 금속 리브의 높이(e)의 비($e/D_h$)는 0.075 이고 리브 간격(p)과 높이의 비(p/e)는 10이다. 실험 결과 메쉬가 없는 일체형 리입에서 가장 누셀트 수와 마찰계수가 컷다.

• 동력기계공학회지
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• 제16권2호
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• pp.5-10
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• 2012

The parking brake is one of the essential units embedded in track driving motor for forward and backward motion of an excavator. It is composed of multi-friction discs. When the hydraulic motor stops, the multi-friction discs closely stick to the facing discs by acting of multi-spring forces. So, the friction forces generate the braking force by compressing the cylinder barrel of hydraulic motor. In this study, we combined the multi-friction discs to two kinds of spring which have different spring force, and the maximum torque measured at the rotational starting point of hydraulic motor through gradually increasing the rotational torque of load side hydraulic motor by use of 1 and 2 sheets of friction plates. And, under this experimental condition, the maximum coefficient of static friction and the characteristics of paper friction sheet were analyzed. The obtained experimental results will be applied to the design of parking brake system for producing large size excavator in the 85-ton weight class.