• Title/Summary/Keyword: 마멸특성

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냉간성형용 Die강의 마멸특성에 관한 연구

  • 류경곤;전태옥;박홍식
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1992.11a
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    • pp.31-37
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    • 1992
  • 금형을 이용하는 소성가공에서는 형 사이에서 셩형되는 소재가 소성변형되지만 이때 소재는 형의 표면을 따라 미끄러지면서 유동하므로 형재료와 소재간에는 큰 마찰력이 작용하고, 형재료는 이 마찰력에 의하여 전단응력이 작용하게 된다. 따라서 이러한 전단응력이 반복하여 작용하는 프레스가공 등에서는 형의 수명이 항상 문제가 된다. 물론 형의 수명은 형재료가 프레스압력에 견디지 못하여 형이 균열되거나 펀치가 절단되는 것 같은 형재료의 강인성이 불충분하기 때문에 비교적 조기에 일어나는 파손에 의하여 수명의 대상으로 되는 경우도 있지만 무엇보다도 형의 수명을 죄우하는 가장 중요한 사항은 형재료의 내마멸성이다. 따라서 본 연구에서서는 이들 제인자를 고려하여 Die 및 Punch의 재료로 널리 사용되는 냉간성형용 Die강인 STD 11의 마멸특성을 알기 위하여 미끄럼 속도, 접촉압력 및 미끄럼 거리등을 변화시켜 내마멸성을 나타내는 최적사용조건을 찾고자 하는 것을 목적으로 하였다.

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Tribological Characteristics of Sliding Contact between Deferent Combinations of Ceramics (미끄럼 접촉시 이종세라믹 간의 트라이볼로지적 특성)

  • Kim Bupmin;Kim Seock-sam;Shin Dongwoo;Yoon Sang-bo
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2004.11a
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    • pp.296-300
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    • 2004
  • Currently. the study on structural ceramic helps to suggest the precise data of friction and wear in accordance with the various conditions in operations. Also, the study helps to predict effective operating conditions by monitoring the occurrence of wear transition. The studies in the Past were mainly concentrated in using identical materials. However, it is highly likely to have unqualified data from the differences of mechanical and chemical properties between ceramic materials. Thus, in this study, through conducting the ball-on-disk type wear testing, the different ceramic materials has been used to consider tribological characteristics between different ceramic materials. We conducted the wear test by using three kinds of specimen which are zirconia, alumina and silicon carbide against zirconia. We have changed the sliding velocity and the loading conditions in this test and found out that there is row friction coefficient and wear rate in the combination of zirconia and silicon carbide.

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Wear Characteristics of Carburized SCM415 Steel for Control Valve (컨트롤 밸브용 침탄 SCM415강의 마멸 특성)

  • Lee, Jeong Won;Na, Seong Hyeon;Yoon, Dong Hyun;Han, Sun Hyoung;Kim, Hyung Gong;Kim, Jae Hoon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.40 no.10
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    • pp.873-878
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    • 2016
  • SCM415 steel for the control valve undergoes wear because of continuous movement between the valve and valve case. The wear of the valve interrupts the performance of the valve, and decreases the service life. In this study, wear characteristics of the as-received and carburized SCM415 steels are evaluated. The wear tests are conducted for various temperatures and loads using a reciprocating wear tester. From these results, wear loss, specific wear rate, and coefficient of friction are analyzed. The wear mechanism was analyzed by SEM. The interaction effects between loads and temperatures on wear loss are determined for analysis of variance using MINITAB.

The Sliding Wear Characteristics of Ion-Nitrided Steel (이온질화 처리강 의 미끄름 마멸 특성)

  • 유봉환;성환태;조규식
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.8 no.3
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    • pp.217-223
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    • 1984
  • An attempt is made to predict the wear behavior of ion-nitrided metal, when wear arises from asperity interactions. The analysis demonstrates that wear mechanisms are not inconsistent with observed behavior, indicates and approaches to a better appreciation of the effects of such factors as nitrided layer formation and surface topographical features. It was found on ion-nitriding that penetration rate and case development are faster and wear properties of the final product are more improved than conventional gas and salt-bath methods of nitriding.

접촉역학과 그 응용

  • 최동훈
    • Journal of the KSME
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    • v.28 no.6
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    • pp.556-562
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    • 1988
  • 기계나 구조물의 수명을 결정하는 마멸은 물체간의 접촉으로 인한 것이고 마멸을 줄이기 위해 윤활이 발달되어 왔다. 여러 형태의 마멸을 해석하기 위해서 접촉역학의 이해는 필수적이라 할 수 있다. 하중과 운동 조건에 의한 다양한 접촉문제를 일반적으로 다루기 위해 접촉면을 중심 으로 한 접근 방법을 소개하였으며, 접촉문제의 특이성을 보이기 위해 마찰접촉문제 해석을 위한 한기법을 간단히 기술하였다. 고속 볼 베어링의 특성 해석과 접촉형상 최적설계를 통하여 광 범위한 접촉 역학의 적용의 일부를 소개하였다.

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Propagation Analysis of Surface Crack Due to Hertzian Contact (헤르쯔접촉에 의한 표면균열의 전파해석)

  • Kim, Seock-Sam
    • Tribology and Lubricants
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    • v.8 no.2
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    • pp.35-43
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    • 1992
  • 취성재료의 마멸천이기구를 규명하기 위해 반무한탄성체상에 표면균열이 존재할 때 그 위를 헤르쯔 접촉하중이 이동할 경우를 해석모델로 하여 선형파괴역할을 도입하여 해석하였다. 해석방법으로는 표면균열을 인상전위의 연속분포로 치환하여 Erdogan-Gupta의 방법으로 균열끝면의 응력확대계수를 구하여, 취성재료의 균열전파조건인 Erdogan-Sih Criterion을 사용하여 그 전파특성을 해석하였다. 본 논문에서는 마멸율이 적은 마멸에서 마멸율이 큰 마멸로 전이할 때 급격한 표면손상과 마찰계수의 급격한 증가를 동반하므로 이에 대한 해석에 중점을 두었다. 해석결과는 접촉하중과 마찰계수의 증가는 표면균열의 전파를 야기시켜 대규모 마멸입자를 생성시키게 됨을 보여주었다.

Experimental Study on the Hardness and Wear Characteristics of Bronze Metals (청동소재의 경도 및 마멸특성에 관한 실험적 연구)

  • Kim, Chung-Kyun;Kim, Kyung-Sup
    • Tribology and Lubricants
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    • v.25 no.3
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    • pp.192-196
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    • 2009
  • This paper presents the hardness and wear characteristic of bronze metals, which are manufactured by a sintering process with a high pressuring technology. A bronze metal with a high hardness and anti-wear properties is usually used for a high pressure cylinder and a pin-bush bearing. The new bronze metal in which is manufactured for this experimental study shows very high hardness of 192${\sim}$220 Hv compared with that of a conventional bronze metal of 120${\sim}$140 Hv. The high hardness of new bronze metals is strongly related to the radical reduction of wear volumes and an improved surface roughness of operated worn surfaces. As explained by previous many research works, the improved hardness of nonferrous metals may increase a load-carrying capacity and anti-wear properties of tribological components.

A study on the progressive tool wear and acoustic emission signals in milling process (밀링가공시 발생하는 공구마멸과 AE신호에 관한 연구)

  • 황홍연;이병찬;김광준
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.12 no.5
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    • pp.1035-1042
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    • 1988
  • The acoustic emission(AE) signal is monitored in milling operation in order to investigate the relationship between the progressive tool wear and the AE signals. A signal processing technique so called time domain averaging(TDA) is presented for the elimination of the influences of the noise imbedded in the periodic signals. The relationship between the progressive tool wear and the AE signals is investigated by varying the cutting speed, feed, depth of cut and the number of insert. From the measured data, it is observed that the averaged level of the AE signal increases at first with the increase of flank wear to a certain critical value, and then stays almost constant or fluctuates with further increase of the flank wear.

Wear and Friction Characteristics of SiC Reinforced Aluminium 6061 Alloy Composites (SiC 보강 A16061 복합재료의 마멸 및 마찰특성에 관한 연구)

  • 권재도;안정주
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.19 no.9
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    • pp.2122-2132
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    • 1995
  • There are some cases which require to grasp the abrasion resistance property in the fields of the high-technology to be required the high specific strength and modulus. In this study, wear test with the various test temperature and velocity were performed in the SiCw/A16061 composite and A16061 matrix using the wear test machine of the ring-on-disc type. As the results, the friction and wear properties by various test temperature and velocity were examined. The worn surface has observed by scanning electron microscope in order to examine the wear mechanism.