• Proceedings of the Korean Society of Precision Engineering Conference
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• 2004.10a
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• pp.1256-1261
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• 2004

Nonlinear Response Optimization using Equivalent Static Loads (NROESL) method/algorithm is proposed to perform optimization of non-linear response structures. It is more expensive to carry out nonlinear response optimization than linear response optimization. The conventional method spends most of the total design time on nonlinear analysis. Thus, the NROESL algorithm makes the equivalent static load cases for each response and repeatedly performs linear response optimization and uses them as multiple loading conditions. The equivalent static loads are defined as the loads in the linear analysis, which generates the same response field as those in non-linear analysis. The algorithm is validated for the convergence and the optimality. The function satisfies the descent condition at each cycle and the NROESL algorithm converges. It is mathematically validated that the solution of the algorithm satisfies the Karush-Kuhn-Tucker necessary condition of the original nonlinear response optimization problem. The NROESL algorithm is applied to two structural problems. Conventional optimization with sensitivity analysis using the finite difference method is also applied to the same examples. The results of the optimizations are compared. The proposed method is very efficient and derives good solutions.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.35 no.1
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• pp.1-10
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• 2011

An optimization method is proposed for preform and billet shape designs in the forging process by using the Equivalent Static Loads (ESLs). The preform shape is an important factor in the forging process because the quality of the final forging is significantly influenced by it. The ESLSO is used to determine the shape of the preform. In the ESLSO, nonlinear dynamic loads are transformed to the ESLs and linear response optimization is performed using the ESLs. The design is updated in linear response optimization and nonlinear analysis is performed with the updated design. The examples in this paper show that optimization using the ESLs is useful and the design results are satisfactory. Consequently, the optimal preform and billet shapes which produce the desired final shape have been obtained. Nonlinear analysis and linear response optimization of the forging process are performed using the commercial software LS-DYNA and NASTRAN, respectively.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.29 no.8 s.239
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• pp.1061-1069
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• 2005

In part I of this papter Nonlinear Response Optimization using Equivalent Static Loads (NROESL) method/algorithm is developed to conduct optimization for nonlinear behavior structures. The method/algorithm is also verified to show its convergency and optimality. In this present paper, the NROESL algorithm is applied to several structural problems with geometric and/or material nonlinearity. Conventional optimization with sensitivity analysis using the finite difference method is also applied to the same examples. The results of the optimizations are compared. The proposed method is very efficient and derives good solutions.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.29 no.8 s.239
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• pp.1051-1060
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• 2005

Nonlinear Response Optimization using Equivalent Static Loads (NROESL) method/algorithm is proposed to perform optimization of non-linear response structures. The conventional method spends most of the total design time on nonlinear analysis. The NROESL algorithm makes the equivalent static load cases for each response and repeatedly performs linear response optimization and uses them as multiple loading conditions. The equivalent static loads are defined as the loads in the linear analysis, which generates the same response field as those in non-linear analysis. The algorithm is validated for the convergence and the optimality. The proposed algorithm is applied to a simple mathematical problem to verify the convergence and the optimality.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.30 no.1 s.244
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• pp.66-75
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• 2006

Nonlinear response structural optimization using equivalent static loads (NROESL) has been proposed. Nonlinear response optimization is solved by sequential linear response optimization with equivalent static loads which are generated from the nonlinear responses and linear stiffness matrix. The linear stiffness matrix should be obtained in NROESL, and this process can be fairly difficult for some applications. Proportional transformation of loads (PTL) is proposed to overcome the difficulties. Equivalent static loads are obtained by PTL. It is the same as NROESL except for the process of calculating equivalent static loads. PTL is developed for large-scale probems. First, linear and nonlinear responses are evaluated from linear and nonlinear analyses, respectively. At a DOF of the finite element method, the ratio of the two responses is calculated and an equivalent static load is made by multiplying the ratio and the loads for linear analysis. Therefore, the mumber of the equivalent static loads is as many as that of DOF's and an equivalent static load is used with the reponse for the corresponding DOF in the optimization process. All the equivalent static loads are used as multiple loading conditions during linear response optimization. The process iterates until it converges. Examples are solved by using the proposed method and the results are compared with conventional methods.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.39 no.3
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• pp.259-268
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• 2015

An optimization method for the tube hydroforming process is developed using the equivalent static loads method for non linear static response structural optimization (ESLSO). The aims of the tube hydroforming optimization are to determine the axial forces (axial feedings) and the internal pressures, and to obtain the desired shape without failures after hydroforming analysis. Therefore, the magnitude of the forces should be design variables in the optimization process. Also, some tube hydroforming optimization needs to consider the result of the thickness in nonlinear dynamic analysis as responses. However, the external forces are considered as constants and the thickness is not a response in the linear response optimization process of the original ESLSO. Thus, a new ESLSO process is proposed to overcome the difficulties and some examples are solved to validate the proposed method.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.39 no.3
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• pp.311-318
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• 2015

A nonlinear dynamic response structural optimization process is proposed for the television (TV) packing system that protects the damage from a drop situation using the equivalent static loads (ESLs). Topology optimization using ESLs is carried out for conceptual design, and shape optimization using stress ESLs for a virtual model is performed for detailed design. Stress ESLs are static loads that generate the same displacement as well as the stress fields of linear static analysis as those of nonlinear dynamic analysis. Thus, the response of nonlinear dynamic analysis can be utilized as a constraint in the linear static structural optimization. An actual example is solved to validate the process. The drop test of a television packaging system is analyzed by LS-DYNA, and NASTRAN is used for optimization.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.39 no.8
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• pp.823-830
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• 2015

Structural optimization pursues improved performance of structures. Nowadays, structural optimization is applied to the design of huge and complex structures such as an airplane. As the number of the finite elements is increased, the analysis solution becomes more accurate. However, the design cost using the finite element model is significantly increased. The component mode synthesis method that is using the substructure synthesis method is frequently employed in order to keep the accuracy and reduce the cost. A new design method for structural optimization is proposed to reduce the design cost and to consider the dynamic effect of the structure. The proposed method reduces the design cost by applying the equivalent static loads on the design domain. An example of linear dynamic response optimization is solved and the efficiency of the proposed method is demonstrated.