• 한국정밀공학회:학술대회논문집
• /
• 한국정밀공학회 2003년도 추계학술대회 논문요약집
• /
• pp.73-73
• /
• 2003

• 한국소성가공학회:학술대회논문집
• /
• 한국소성가공학회 2003년도 제8회 단조심포지엄
• /
• pp.1-9
• /
• 2003

• 한국정밀공학회지
• /
• 제22권2호
• /
• pp.30-37
• /
• 2005

A drum clutch which is a main part for the automatic transmission of auto-mobiles has been manufactured by glob threading and machining. The tooth shape of the drum clutch manufactured by machining has lower dimensional accuracy than that by pressing and its machining needs the enormous cost at plant investment. Thus, this study was designed to develop cold forging process and to improve the productivity and dimensional accuracy. In this work, variables affecting dimensional accuracy were first determined, then cold forming process design according to each variables was performed by FE simulation. Optimal process was suggested on the basis of analytical results.

• 한국정밀공학회지
• /
• 제25권12호
• /
• pp.33-38
• /
• 2008

• 한국정밀공학회:학술대회논문집
• /
• 한국정밀공학회 2010년도 춘계학술대회 논문집
• /
• pp.1313-1314
• /
• 2010

• 한국기계가공학회지
• /
• 제12권6호
• /
• pp.69-76
• /
• 2013

This paper presents the development of the FCF method for the manufacturing of final products using numbers related to the minimum amount of work. The utilized product is a drum clutch, which is part of the transmission of an automobile. A double acting press is secured first and a prediction of the forming load on the practical material is made through an experiment with a plasticine model. Also, a finite element simulation using product shape and properties is performed, as well as a press experiment. A double acting press is manufactured that is suitable for a double acting experiment with a conventional hydraulic press(200 tons). A peripheral device for the press is additionally designed for experimental purposes. And, the press has as its essential points the drive speed, stroke control, etc., all of which influence the forming and is modified. Especially, a laser system is used for velocity measurement of two punches. The forming load of a practical material is predicted in order to derive a forming load formula for cold conditions on the basis of approximate similarity theory. Finite element analysis of the relative velocity ratio(RVR), etc., for most suitable flow defect(unfilling, etc.) prevention is achieved as well. The results are verified through a press experiment.

• 한국정밀공학회:학술대회논문집
• /
• 한국정밀공학회 2008년도 추계학술대회 논문집
• /
• pp.531-532
• /
• 2008

• 한국기계가공학회지
• /
• 제9권6호
• /
• pp.101-108
• /
• 2010

The drum clutch investigated in this study is formed in 5 forming steps, which are 1st deep drawing, 2nd deep drawing, restriking, embossing, and $Grob^{TM}$ processes. Dimensional accuracy of the final products greatly depends upon how much more accurate pre-form is manufactured in the previous forming processes before the $Grob^{TM}$ process. The deep drawing, restriking and embossing processes in which the pre-form is formed are very important and decisive steps. Thus in some cases, excessive strain by these operations causes dimensional inaccuracy and cracks initiated from the base and wall of the product. Process variables such as the punch shapes both of 1st and 2nd deep drawing, and punch angle were selected to evaluate the deformation characteristics. The optimum parameters were determined from forming simulations using commercial FEM codes, DEFORM and Tauchi method, specifically developed for metal forming simulation. Finally, experiments for the whole drum clutch forming processes were carried out to verify the optimized forming parameters and the analytical results.

• 한국산림과학회지
• /
• 제97권1호
• /
• pp.61-70
• /
• 2008

본 연구는 급경사 지형과 간벌사업, 소규모 목재생산 등에 효율적인 가선계 집재기계인 트랙터 부착형 타워집재기를 개발하고자 수행하였다. 타워집재기의 유압동력원은 트랙터의 PTO를 이용한 3개의 유압펌프를 장착하여 4개의 드럼 구동용 모터와 인터록크용 클러치 실린더, 타워신장용 실린더, 아웃트리거 실린더를 작동시킬 수 있도록 설계 제작하였으며, 런닝스카이라인 삭장방식과 인터록크 기능을 채택하고 더블캡스턴드럼과 와이어로프 저장드럼, 인터록크 클러치를 장착한 타워집재기를 개발하였다. 또한 더블캡스턴 드럼의 윈치 구동력 및 견인력과 가선의 이송속도를 산출하여 윈치 구동력은 $191kg{\cdot}m$, 윈치 견인력은 1,910kgf, 더블캡스턴 드럼의 회전수는 220.5rpm, 가선의 이송속도는 138.5m/min의 타워집재기를 개발하였다. 메인라인 250m와 홀백라인 450m을 저장하기 위해서는 메인라인 및 홀백라인 저장드럼의 플랜지 직경은 각각 약 360mm와 약 460mm가 최적이라는 것을 알 수 있었다. 런닝스카이라인 삭장방식에 맞고 쵸킹작업이 용이하고 집재목의 처짐을 방지하기 위한 잠금장치를 장착한 반송기를 개발하였으며, 타워집재기의 인터록크 기능을 고려하고 조작의 수월성과 작업의 효율성을 위한 유선 리모트 콘트롤러를 개발하였다. 타워집재기의 견인 및 이동을 위해 트랙터의 후방 3점 히치 연결장치와 고무바퀴를 장착하였으며, 타워집재기의 안전성과 작업의 효율성을 높이기 위해 아우트리거와 버팀줄을 장착한 타워집재기를 개발하였다.