• Journal of computational fluids engineering
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• v.3 no.1
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• pp.1-10
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• 1998

서로 섞이지 않는 두 비압축성 유체의 유동을 해석하기 위하여 VOF 방법에 기초한 수치 기법을 개발하였다. 유체간의 계면형상의 거동은 유동장내의 유체의 점유체적비의 변화에 의해 묘사되는데 이를 지배하는 이동방정식을 풀기 위한 새로운 대류항 계산법을 고안하였다. 대류항은 유체계면의 방향에 따라 풍상법과 역풍상법의 적절한 조합을 취하여 계산하는데 여기에 대각방향의 상류효과를 포함시켜 시간에 대한 2차 정확도를 갖도록 하였다. 또한 이 방법을 유량보정수송(FCT)법과 결합시켜 해의 단조성을 보장하였다. 몇 가지 단순 문제에 대한 시험 결과 이 기법이 수치오차에 의한 계면형상의 변형과 파손을 감소시킴을 확인하였다.

• Journal of the Korean Society for Precision Engineering
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• v.15 no.4
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• pp.118-124
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• 1998

The die wear is one of the main factors affecting die accuracy and tool lifetime. It is desired to reduce die wear by developing simulation method to predict wear based on process variables, and then optimizing the process. Therefore, this paper describes methodology of preform design for minimizing wear of finisher die in multi-stage cold forging processes. The finite element method is combined with the routine of wear prediction. The cold forging process is analyzed using developed simulation method. In order to obtain preform to minimize die wear, the Flexible Polyhedron Search(FPS) algorithm is used. The optimal preform shape is found from iterative deformation analysis and wear calculation.

• Proceedings of the Korea Information Processing Society Conference
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• 2005.11a
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• pp.361-364
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• 2005

본 논문에서는 순서 통계량을 이용한 유한 고장 NHPP 모형들이 제안되었다. 이 모형들은 결함당 고장발생률이 단조 증가하거나 단조 감소하는 패턴을 가진다. 그리고 수명 분포에서는 기존의 모형들과 비교하고 kappa(2) 분포를 이용한 소프트웨어 신뢰성 모형을 제안하여 이 모형의 특성과 효율성에 대하여 제시하였다. 고장 간격 시간 자료를 이용한 무한고장 NHPP 모형들에 대한 모수 추정은 최우 추정법을 사용하였고 적용 분포들의 적용을 용이하게 하기 위하여 특수한 형태를 제시하였다. 실제고장 자료를 이용한 자료분석에서는 편차자승합을 이용한 모형 선택과 적합도 및 치우침 검정을 실시하여 그 결과를 나열 하였다.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2002.10a
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• pp.320-323
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• 2002

This paper discusses process design of cold forging for inner tooth part, drum clutch. In respect to high productivity, low material consumption and low piece production costs, Metal forming has more merits than machining process. Net shape forming is huh technology which satisfies merits of metal forming and achieves high accuracy. Recently, net shape forming method widely applied because of high productivity, low material consumption and low piece production costs using press. In this study, the method which accuracy of drum clutch, automatic transmission pin, can be improved is discussed. First, process variables for process design of drum clutch are selected, and then process design is accomplished using forming analysis method. from forming analysis, forming load, stress, unfiling part is obtained. and comparing these results, optimal process design can be determined.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 1997.10a
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• pp.164-167
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• 1997

The die wear is one of the main factors affecting die accuracy and tool lifetime. It is desired to reduce die wear by developing simulation method to predict wear based on process parameters, and then optimize the process. Therefore, this paper describes disign methodology of preform for minimizing wear of finisher die in multi-stage cold forging processes. The finite element method is combined with the routine of wear prediction and the cold forging processes. The finite element method is combined with the routine of wear prediction and the cold forging process is analyzed. In order to obtain preform to minimize die wear, the FPS algorithm is applied and the optimal preform shape is found from iterative deformation analysis and wear calculation.

• Transactions of the Korean Society of Mechanical Engineers
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• v.17 no.12
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• pp.2970-2981
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• 1993

In hot closed-die forging the load increases rapidly near the final stage. Preforming operation is important to both the sound final forging and die-service life. In this study, the material flows during preforming and final forging are investigated. The physical modeling with Plasticine as a model material showed clear flow patterns. The forging process were numerically simulated by the finite element method with the isothermal and the non-isothermal models. The flow patten of the isothermal simulation showed good agreements with the experiments. Temperature changes and pressure distributions on the die surfaces during one cycle of the forging process were obtained from the non-isothermal simulation. High pressure and temperature were developed at certain areas of the die surfaces. It was concluded that those areas usually coincide with each other and should be distributed by the preforming operations to enhance the die life.

• Proceedings of the Korean Vacuum Society Conference
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• 2010.02a
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• pp.116-116
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• 2010

단일 양자점의 특성 분석 및 이를 활용한 단광자 광원 등으로의 응용에 있어서 표면밀도 및 크기 등이 의도대로 조절된 양자점 성장이 필수적이며, 이와 관련하여 근적외선 파장 영역에서 발광 성분을 갖는 InGaAs/GaAs 양자점 시료를 MEE (Migration Enhanced Epitaxy) 기법으로 성장하였다. 이 때, 30 초 120 초 사이의 migration enhancing time 변화에 의하여 약 $350\;QDs/{\mu}m^2$에서 $3\;QDs/{\mu}m^2$ 사이의 범위로 양자점 표면 밀도가 조절되었으며 양자점의 크기도 변화하는 것을 확인하였다. 별도로 capping layer를 성장하지 않은 양자점 층에 대한 AFM 측정을 통하여 양자점의 크기를 예측하였으나, 실제 시료의 양자점 크기는 capping layer 성장시의 온도 및 압력에 따른 영향이나 물질 조성의 불균일성 등으로 인해 달라질 수 있으므로 비파괴 검사방법인 광발광 측정으로써 실제 양자점의 특성을 검증할 필요성이 존재한다. 먼저 양자점의 크기가 커짐에 따라 기저상태의 에너지 밴드갭 크기가 감소하는 경향이 있음을 확인하였다. 이는 양자점이 클수록 양자구속 효과가 작아지는 일반적인 경향과 일치한다. 또한, 양자점의 크기 차이에 따른 기저상태 및 고차 여기 상태의 에너지 밴드갭 차이의 변화 경향을 분석하였다. 일반적으로 양자점의 크기가 줄어들면 양자구속효과 또한 빠르게 증가하다가 결국에는 에너지 장벽(barrier)의 에너지 준위에서 포화상태에 도달하게 된다. 이러한 양자점 크기에 따른 양자구속효과 크기의 변화는 고차 여기 상태일수록 더욱 빠르며, 결국에는 양자 구속효과가 없어지는 상태(unbound exciton)에 이르기도 한다. 따라서 기저상태의 에너지 밴드갭은 양자점이 커짐에 따라 단조감소 경향을 보이나, 변화율의 차이 때문에 기저상태와 1차 여기상태의 에너지 차이인 level spacing 값은 단조감소 경향이 아닌 종 모양의 경향성을 보이며 측정 결과 또한 이와 일치하였다. 이와 같이 migration enhancing time의 조절로 광자와 상호작용하는 실질적인 양자점의 크기가 의도대로 조절되었음을 비파괴 광측정법으로 확인하였다.

• Journal of Conservation Science
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• v.34 no.6
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• pp.493-502
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• 2018

Currently, the fabrication of a high-tin bronze spoon by traditional manufacturing techniques involves 10 steps in the bronze ware workshop. Hot forging has a major influence on manufacturing and involves two to three steps. The dendritic ${\alpha}$-phase in the microstructure of the high-tin bronze spoon is refined and finely dispersed through hot forging. In addition, twinning is observed in the ${\alpha}$-phase of the hammered part, and the ${\alpha}$-phase microstructure gradually transform from a polygon to a circular shape due to hammering. In this process, the adjacent ${\alpha}$-phases overlap with each other and remain combined after quenching. The microstructure with the overlapping is also observed in bronze artifacts, and this shows the correlation with technical system. The results of the experimental hot forging of Cu-22%Sn alloys show that the decrease in in the amount of the dendritic microstructure, which forms during casting, is in proportion to the number of processing steps and that the refined grain obtained by hammering contributes to the improvement in the strength of the material. From the hammering marks, which are observed on both the bronze artifact excavated from archaeological sites and on the high-tin bronze spoon produced in the traditional workshop, it is presumed that the knowledge regarding the unrecorded manufacturing system of bronze ware in ancient times has been passed down in a traditional way up to the system used currently.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.16 no.7
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• pp.4375-4380
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• 2015

This study was performed to evaluate a newly proposed heating process of blank, which was used for Crank throw in the diesel engine, and provide design guidelines of heating processes. Non-linear numerical analyses were done using ANSYS program to investigate temperature and thermal stress distributions of blank during heating processes. The heating process consists of two stages; one is a heating stage with 20 hours, and the other is a holding stage with 12 hours, totaling 32-hour heating time. Based on analysis results, it was found that the temperature difference between the center and the surface of blank increased linearly during the heating stage but decreased gradually during the holding stage of heating processes, while max. equivalent stress, $12.5kg/mm^2$, was found at the center of blank after 10-hour heating time. As the guideline of blank heating process, it was recommended to keep the temperature difference between the center and the surface of blank to be within $150^{\circ}C$ when the environment temperature in furnace reaches $650^{\circ}C$ during a heating stage.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.17 no.7
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• pp.256-262
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• 2016

This study performed the back-pressure cold forging analysis to minimize the non-forming area of gear teeth for the output hub and reaction hub in automatic transmission. Two important factors of the back-pressure cold forging process, the load of the punch and the backup force applied to the sleeve, were determined through displacement control analysis. The non-forming area of the gear teeth was compared with both cases of the displacement control analysis and load control analysis, and their solution is similar to the measuring result of a real workpiece. The results show that the load of the punch is dependent on the reduction area of the workpiece, and the backup force applied to the sleeve is determined with regard to the cross-section-area of sleeve. This analysis procedure can be useful and effective in determining the manufacturing condition of the back-pressure cold forging process to minimize the non-forming area.