• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2017.05a
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• pp.1068-1071
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• 2017

The turbine exhaust system consists of a turbine flange, heat exchanger, exhaust duct and thrust nozzle. Heat exchanger is used for the launch vehicle because of the advantage of reducing the weight of the helium gas and the storage tank by using the heat exchanger pressurization method compared to the cold gas pressurizing method. Since the gas generator is combusted in fuel-rich condition, the soot is contained in the combustion gas. Hence, the heat exchanger should be designed considering the reduction of the heat exchange efficiency due to the soot effect. In addition, the uncertainty of the heat exchange calculation and the evaluation of the influence of the combustion gas soot on the heat exchange can not be completely calculated, so the design requirements must include a structure that can guarantee and control the temperature of the heat exchanger outlet. In this paper, it is described that the component allocation, the design method considering the manufacture of internal structure, the advantages of new concept of nozzle design.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• v.y2005m4
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• pp.265-268
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• 2005

A series of ignition tests had been conducted for a thrust chamber propelled by Jet A-1 and liquid oxygen with a chamber pressure of 52.5 bara and a thrust of 30 tonf. The chamber ignited by a hypergolic fluid, TEAL, keeps its first constant pressure low at $63\%$ of the design value by $61\%$ of a liquid oxygen mass flow rate and $67\%$ of fuel for 0.25 sec. The operating O/F ratio of the chamber was kept at lower values than that of the design operating condition throughout the whole ignition procedure. Surge of the chamber pressure is below $6\%$ of the design value.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2006.11a
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• pp.146-149
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• 2006

Spray characteristics of an injector employed in mono-propellant hydrazine thrusters were investigated by PIV(particle image velocimetry) and LDA/PDA(laser/phase Doppler anemometry) techniques. The instanteneous plane image data captured by PIV measurement were examined in order to judge a pass-fail criteria of spray injection performance according to the specific pressure supplied. LDA/PDA technique were also applied to measure the velocity and droplet size of spray were not obtained from PIV measurement. The objective of this experimental study was the clear understanding of spray characteristics as well as the derivation of injector performance to understand clearly the spray characteristics by comparing the both results.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2017.05a
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• pp.99-103
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• 2017

As a development test of the 75-tonf LOx/Kerosene liquid rocket engine for KSLV-II first Stage Engine, hot firing test of 75-tonf engine are performed. The current status of development test on first stage 75-tonf engine system including combustion chamber, turbopump, gas generator, propellant supply system are presented. During the 75tonf engine test campaign, the development of startup sequence of LOx-Kerosene engine system, engine startup using pyrostarter, ignition of gas generator, steady operation and engine shutdown is successfully performed. As a passenger test during engine hot firing tests, Thrust Vector Control system (TVC) of the engine are also evaluated during engine hot firing test. The results of hot firing test of 75-tonf thrust engine system will be used for the design confirmation and performance evaluation of 75 tonf engine system for KSLV-II first Stage.

• Journal of the Korean Society of Combustion
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• v.15 no.2
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• pp.12-18
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• 2010

A numerical analysis was performed to predict the thermo-fluid dynamic characteristics of hydrazine monopropellant reaction in the thruster combustor and nozzle. A 1-D porous model was introduced to simulate catalytic reaction by iridium in the combustor while 2-D axisymmetric analysis was applied to predict the nozzle flow. The chemical species and temperature variations were predicted by changing the injection pressure and mass flow rate and their results were validated by comparison with limited experimental data. The thrust variation with injection pressure could be estimated using the current 1-D combustor modeling.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2009.05a
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• pp.11-17
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• 2009

Hot-fire test of a turbopump for a gas generator cycle rocket engine of 30 ton class was carried out in real propellant environment. Liquid oxygen and kerosene were used for the oxidizer pump and the fuel pump, respectively, while hot gas produced by the gas generator was supplied to the turbine. A part of the propellant discharged from the pumps was provided to the gas generator. The turbopump was run stably at both on-design and off-design conditions, satisfying all the performance requirements. This paper describes one of the test cases, where the turbopump was run for 120 seconds at three different operating modes in one test. In terms of performance characteristics of pumps and turbine, the results from turbopump assembly test using real propellant showed a good agreement with those from the turbopump component tests using simulant working fluid.

• Transactions of the Korean Society of Mechanical Engineers B
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• v.27 no.10
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• pp.1377-1384
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• 2003

An analysis has been performed for active thermal control of the KOMPSAT monopropellant rocket engine assembly, i.e., dual thruster module(DTM). The main efforts of this work have been directed at determining proper heater sizes for propellant valves and catalyst beds necessary to maintain their temperatures within specified temperature ranges under KOMPSAT environment and operational conditions. The TAS incorporated with TRASYS thermal radiation analyzer was used to establish a complete heat transfer model which allows to predict the DTM temperature as a function of time. The thermal analysis has been performed in transient mode to verify the appropriate power for catalyst bed heaters necessary to increase catalyst bed temperature to the required value within a specified period of time. Similar analysis has been executed to validate the heater power for the thermostatically controlled primary and redundant heater circuits used to prevent hydrazine freezing, i.e., single fault. Moreover the effect of the radiative property of thermal control coating of heat shield was examined. Thruster firing condition was also simulated for the heat soakback condition. As a consequence, all thermal analysis results for DTM satisfactorily met the thermal requirements for the KOMPSAT DTM under the worst case average voltage, i.e. 25 volt.

• Applied Chemistry for Engineering
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• v.27 no.4
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• pp.397-401
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• 2016

A new solid oxidizer, pyridinium dinitramide (Py-DN) is a low toxic energetic material which can be utilized as a HPGP (high performance green propellant). In this work, Py-DN was synthesized using various starting materials including potassium sulfamate, pyridine hydrochloride, strong nitric acid and sulfuric acid. Physical and chemical properties of the Py-DN were characterized using UV-Vis, FT-IR and a thermal analyzer and their properties were compared to those of previously prepared salts including ammonium dinitramide[ADN, $NH_4N(NO_2)_2$] and guanidine dinitramide[GDN, $NH_2C(NH_2)NH_2N(NO_2)_2$] in our lab. Endothermic and exothermic decomposition temperatures of Py-DN were $77.4^{\circ}C$ and $144.7^{\circ}C$, respectively. The combustion caloric value was 1739 J/g, which is thermally more sensitive than that of conventional dinitramides. It may enable to lower the decomposition temperature, which can reduce preheating temperature required for satellite thruster applications.

• Journal of the Korean Society of Propulsion Engineers
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• v.26 no.4
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• pp.54-63
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• 2022

A 3-tonf class liquid rocket engine that powers the upper stage of a small launcher and lifts 500 kg payload to 500 km SSO is designed. The small launcher is to utilize the flight-proven technology of the 75-tonf class engine for the first stage. A combination of liquid oxygen and liquid methane has been selected as their cryogenic states can provide an extra boost in specific impulse as well as enable a weight saving via the common dome arrangement. An expander cycle is chosen among others as the low-pressure operation makes it robust and reliable while a specific impulse of over 360 seconds is achievable with the nozzle extension ratio of 120. Key components such as combustion chamber and turbopump are designed for additive manufacturing to a target cost. The engine system provides an evaporated methane for the autogenous pressurization system and the reaction control of the stage. This upper stage propulsion system can be extended to various missions including deep space exploration.