• Title/Summary/Keyword: 단섬유

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Numerical Simulation of Injection Molding Filling Process of Short-Fiber-Reinforced Thermoplastics (단섬유보강 플라스틱재료의 사출성형 충전공정 수치해석)

  • 권태헌
    • The Korean Journal of Rheology
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    • v.5 no.2
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    • pp.109-124
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    • 1993
  • 본 연구의 목표는 임의의 3차원 사출성형 금형 공간내에서 단섬유 강화 플라스틱의 충전 공정에서의 과도기적 섬유방향성을 예측하는 수치해석 프로그램의 개발에 있다. Hele-Shaw 방정식에 단섬유에 의해서 추가된 응력을 고려한 Dinh-Armstrong의 모델을 도 입함으로써 새로운 충전과정의 압력 지배 방정식이 유도되었다. 새로운 압력지배 방정식은 단섬유에 의한 응력 때문에 몇 개의 새로운 항들을 포함하고 있다. 충전 과정의 해석은 새 로운 압력지배방정식과 에너지 방정식을 유한효소법과 유한 차분법을 이용하여 풀고 동시에 배향텐서(roientation tensor)의 변화 방정식을 4차 Runge-Kutta 방법을 이용하여 풀었다. 단섬유 배향 텐서를 텐서의 변환 법칙을 이용하여 임의의 3차원 금형 공간내의 모든유한요 소의 중심에서 두께방향의 모든유한 차분 격자를 따라 계산하였다. 이러한 방법으로 임의의 3차원 사출성형 금형 공간내에서 비등온 충전유동과 과도기적 3차원 섬유배향상태를 서로의 상호작용을 고려하여 수치 모사하여 다양한 유동 형태에 따른 단섬유 배향 상태의 변화에 대하여 알아보고자 한다.

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Reinforced Effect of Staple Fiber for Soil - Waste Stone Sludge (폐석분 혼합토의 단섬유 보강 효과)

  • Choi, Min-Kyu;Park, Beum-Sic;Kim, Young-Muk
    • Journal of the Korean GEO-environmental Society
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    • v.13 no.8
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    • pp.45-55
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    • 2012
  • This study is about the application of waste stone sludge as fill material. Waste stone sludge, weathered granite soil, and the mixture of the former and the latter strengthened with staple fiber are experimentally analyzed for measuring strength property. When staple fiber was mixed with waste stone sludge, weathered granite soil, and the mixture, there was a nearly linear relationship between the amount of the staple fiber and the increasing ratio of unconfined compressive strength. The increasing ratio of unconfined compressive strength was the largest in weathered granite soil. The increasing ratio of unconfined compressive strength of the mixture was similar to that of waste stone sludge. In the case of the mixture of weathered granite soil and waste stone sludge, an internal friction angle tended to increases rely on increasement of staple fiber content, whereas the change of cohesion was small. An internal friction angle was increased by 21 percent when staple fiber content is 0.75 percent. Comparing with weathered granite soil or waste stone sludge, strength parameters of the mixture were increased relatively. Thus strengthening effect of staple fiber in the mixture is expected.

Experimental Study on Mechanical Properties of Monofilament-reinforced Bottom Ash Mixture for Recycling Dredged Soil (준설토를 이용한 단섬유 보강 Bottom Ash 혼합 경량토의 역학적 특성에 관한 실험적 연구)

  • Kim, Yun-Tae;Han, Woo-Jong
    • Journal of the Korean Geotechnical Society
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    • v.24 no.1
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    • pp.101-110
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    • 2008
  • This paper investigates the mechanical characteristics of monofilament-reinforced bottom ash mixtures for recycling dredged soil. Reinforced bottom ash mixture is a lightweight soil added with monofilament in order to increase its shear strength. Test specimens were fabricated by various mixing conditions including monofilament content, its length and its diameter. Then several series of unconfined compression tests and direct shear tests were performed to investigate mechanical characteristics of reinforced lightweight soil. The experimental results indicated that stress-strain behaviors of reinforced lightweight soil were strongly influenced by mixing conditions of monofilament content, its length and diameter. The compressive strength of reinforced lightweight soil generally increased by adding monofilament. In this test, the maximum increase in compressive strength was obtained at 0.5% content and 4cm length of monofilament. These results were similar to those of direct shear tests. The unconfined compressive strength of reinforced lightweight soil with monofilament of 0.25mm in diameter was greater than that of reinforced lightweight soil with monofilament of 0.5mm in diameter.

Prediction of Tensile Properties for Short-fiber-reinforced Composites (단섬유 보강 복합재료의 기계적 특성 평가에 관한 연구)

  • Jeong, Tae-Heon;Lee, Dong-Joo
    • Journal of the Korean Society of Industry Convergence
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    • v.3 no.1
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    • pp.53-59
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    • 2000
  • 단섬유 보강 복합재료의 종횡비(aspect ratio)를 변화시키며 기계적 특성(탄성계수, 인장강도)을 평가하였다. 2차원 다중 파이버(multi-fiber) 모델을 이용하여 엇갈린(staggered) 배열과 규칙적(aligned) 배열에 대해 유한요소 해석을 하였다. 단섬유 복합재료의 유효탄성계수 및 인장강도는 섬유와 기지의 탄성계수비, 섬유 배열상태, 그리고 단섬유 종횡비의 함수로 표현되었으며, 해석결과의 탄성계수와 인장강도는 이론 모델의 결과와 사출 성형된 PEEK 복합재료 시험편의 결과와 비교하였다. 시험결과는 낮은 종횡비에서 이론 모델 결과와 일치함을 보였다. 단섬유 보강 복합재료의 배열 및 종횡비 변화에 따른 섬유보강 효과에 따른 계면응력 상태는 기계적 특성 결정에 중요한 영향을 보였다.

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Flexural Performance Evaluation of HPFRCC with Aramid Fiber for Impact·Blast Resistance (내충격·방폭 성능 강화용 아라미드섬유 보강 HPFRCC의 휨성능 평가)

  • Jeon, Joong-Kyu;Kim, Sun-Gil;Jeon, Chan-Ki;Kim, Ki-Hyung
    • Proceedings of the Korean Society of Disaster Information Conference
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    • 2015.11a
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    • pp.170-171
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    • 2015
  • 본 논문에서는 내충격 방폭 성능 강화를 위해 개발된 유기계 단섬유 HPFRCC의 휨인성을 평가하였다. 유기계 단섬유 보강재는 아라미드섬유를 사용하였으며, 아라미드섬유 원사를 섬유가공 방법 중에 하나인 ATY(Air texturd yarn)공법을 통해 단섬유 형태로 제조하였다. 아라미드섬유 보강재를 혼입한 HPFRCC의 휨인성 시험을 통해 아라미드섬유의 내충격 방폭 성능 강화용 섬유보강재로의 성능을 평가하였다.

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Effects of Short-fiber Aspect Ratio and Diameter Ratio on Tensile Properties of Reinforced Rubber (단섬유 종횡비 및 직경비가 강화고무의 인장특성에 미치는 영향)

  • 류상렬;이동주
    • Composites Research
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    • v.16 no.2
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    • pp.18-25
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    • 2003
  • The tensile properties of short nylon6 fiber reinforced NR and SBR have been investigated as functions of fiber aspect ratio(AR), diameter ratio(DR), interphase condition, and fiber content. The tensile strength increased with increasing fiber AR(20 min.) and good interphase conditions. The short-fiber(DR=3 and AR=20 min.) reinforced SBR did not show the dilution effect for all interrhase conditions. And the short-fiber(DR=3 and AR=20min.) reinforced NR did not show the dilution effect except for the no-coating. The tensile moduli were significantly improved due to fiber AR. fiber content, and good interphase at same DR. The better interphase condition showed the higher pull-out force at same DR. Also, the stress analysis near the fiber end carried out using axisymmetric FEA to be convinced of the reinforcing mechanism. It is found that the fiber AR, interphase and DR have an important effect on tensile properties.

Thermal and Mechanical Properties of Short Fiber-Reinforced Epoxy Composites (단섬유 강화 에폭시 복합재료의 열적/기계적 특성)

  • Huang, Guang-Chun;Lee, Chung-Hee;Lee, Jong-Keun
    • Polymer(Korea)
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    • v.33 no.6
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    • pp.530-536
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    • 2009
  • A cycloaliphatic epoxy/acidic anhydride system incorporating short carbon fibers (SCF) and short glass fibers (SGF) was fabricated and thermal/mechanical properties were characterized. At low filler content both SCF- and SGF-reinforced composites showed a similar decrease in coefficient of thermal expansion (CTE), measured by a thermomechanical analyzer, with increasing loadings, above which SCF became more effective than SGF at reducing the CTE. Experimental CTE data for the SCF-reinforced composites is best described by the rule of mixtures at lower SCF contents and by the Craft-Christensen model at higher SCF contents. Storage modulus (E') at $30^{\circ}C$ and $180^{\circ}C$ was greatly enhanced for short fiber-filled composites compared to unfilled specimens, Scanning electron microscopy of the fracture surfaces indicated that the decreased CTE and the increased E' of the short fiber-reinforced composites resulted from good interfacial adhesion between the fibers and epoxy matrix.

A Study on Puncture Properties of Short-fiber Reinforced Rubber (단섬유 강화고무의 관통 특성 연구)

  • Ryu, Sang-Ryeoul;Lee, Dong-Joo
    • Composites Research
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    • v.19 no.6
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    • pp.16-22
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    • 2006
  • The puncture properties under various conditions were investigated for the optimum conditions to yield the best properties. Fiber aspect ratio(AR: length of fiber/diameter of fiber), interphase condition and fiber content were considered as variables which impact the puncture force and friction force. The puncture force of short-fiber reinforced rubber increases up to 3.4 times compared to the virgin material. The better interphase condition shows the higher puncture force at given fiber AR and fiber content. The friction force of the matrix and reinforced rubber with a fiber AR below 155 does not exist. The friction force of the reinforced rubber with the good interphase condition and high fiber AR is higher than puncture force of matrix. Overall, it was found that the interphase condition, fiber AR and fiber content have an important effect on the puncture properties.

Physical Properties of Basalt Chopped Fiber Reinforced Cement Composite (현무암 단섬유로 강화시킨 시멘트 복합재료의 물성)

  • Chun, Sang-Hee;Kim, Ho-Dong
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.10 no.6
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    • pp.1298-1303
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    • 2009
  • The effect of blending weight and fiber length on the tensile and flexural strength for Basalt fiber reinforce cement composites is discussed. The increase of physical properties is mainly affected by blending quantity of fibers instead of the fiber length. Also it is believed that the interfacial adhesion between Basalt fiber and cement matrix gives positive influence to the physical strength. Basalt fiber in saturated $Ca(OH)_2$ solution, which is similar to the alkaline hydration environment of cement, shows very low weight loss even after 3 weeks of immersion.

A study on structure analysis system for short fiber reinforced plastics (단섬유강화 플라스틱 복합재료 구조해석 기법연구)

  • Youn, Jee-Young;Kim, Sang-Woo;Park, Bong-Hyun;Lee, Seong-Hoon;Kwon, Tai-Hun;Kim, Ki-Tae
    • Composites Research
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    • v.24 no.4
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    • pp.41-47
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    • 2011
  • This paper deals with anisotropic property and structural analysis for short fiber reinforced plastic composites manufactured by the injection molding process. The common approach for modeling this type of material is the consideration of the material as homogenous and isotropic. However, the common isotropy approach often results in unexpected failure. To overcome this, new structure analysis methodology was developed in order to consider fiber orientation effect using injection mold flow analysis and Halpin-Tsai equations for unidirectional composites and taking an orientation average. The numerical predictions are compared to experimental data for tensile specimen. The predicted mechanical properties agree well with experimental data for fiber orientation and weld line effect. The analysis system was also applied to an automobile part. The proposed anisotropic model predicted different mechanical properties by position of the part and different mechanical performance of the part was changed according to injection gate position.