• Transactions of the Korean Society of Mechanical Engineers A
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• v.35 no.12
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• pp.1635-1640
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• 2011

The objective of this study is to design of a cooling system of the over-molding mold for a socket component of an automobile wiper by performing numerical analyses. Hot spots in which the temperature distributions are higher than those of other region, were estimated by an initial over-molding analysis for the initial design of the mold. On the basis of the initial over-molding analysis, two types of cooling system designs with a linear cooling channel and a volumetric heat sink, were considered to improve the cooling characteristics of hot spots. To obtain an appropriate cooling system design, the effects of the diameter and the position of the linear cooling channels on the cooling characteristics and the product qualities were quantitatively examined. In addition, the effects of the design of the volumetric heat sink on the cooling characteristics and deformation distributions in the molded product were investigated. The results of the over-molding analysis of the two types of cooling systems showed that the multi-sliced over-molding mold with a volumetric heat sink can improve both the product quality and the cooling characteristics of the mold.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.34 no.3
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• pp.291-298
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• 2010

A conventional EGR cooler, which is used in an EGR system of an automobile diesel engine, has a low heat-exchange efficiency. To maximize the heat transfer between the exhaust gas and coolant, dimples are formed on the surface of heat exchange tubes. When designing the dimpled EGR cooler, the net heat transfer areas in the conventional and dimpled tube-type EGR coolers are compared. Structural integrity evaluations are also performed by combining finite element analysis with a homogenization method. Subsequently, the process of manufacturing the dimpled tube, i.e., the formation of dimples, edge bending, center v-notch bending, compression, and plasma welding, is established and carried out. Thus, the dimpled EGR cooler is developed, and its performance is verified.

• Journal of the Korea Society of Computer and Information
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• v.16 no.7
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• pp.1-11
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• 2011

Many researchers have studied on the methods to improve the processor performance. However, high integrated semiconductor technology for improving the processor performance causes many problems such as battery life, high power density, hotspot, etc. Especially, as hotspot has critical impact on the reliability of chip, thermal problems should be considered together with performance and power consumption when designing high-performance processors. To alleviate the thermal problems of processors, there have been various researches. In the past, mechanical cooling methods have been used to control the temperature of processors. However, up-to-date microprocessors causes severe thermal problems, resulting in increased cooling cost. Therefore, recent studies have focused on architecture-level thermal-aware design techniques than mechanical cooling methods. Even though architecture-level thermal-aware design techniques are efficient for reducing the temperature of processors, they cause performance degradation inevitably. Therefore, if the mechanical cooling methods can manage the thermal problems of processors efficiently, the performance can be improved by reducing the performance degradation due to architecture-level thermal-aware design techniques such as dynamic thermal management. In this paper, we analyze the cooling efficiency of high-performance multicore processors according to mechanical cooling methods. According to our experiments using air cooler and liquid cooler, the liquid cooler consumes more power than the air cooler whereas it reduces the temperature more efficiently. Especially, the cost for reducing $1^{\circ}C$ is varied by the environments. Therefore, if the mechanical cooling methods can be used appropriately, the temperature of high-performance processors can be managed more efficiently.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.20 no.11
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• pp.60-66
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• 2021

The antenna transmits and receives signals has a number of electronics that generate heat. For cooling, four fans and airways circulate air inside the antenna-equipped housing to exchange heat from the cooling plate assembly. In this study, fluid analysis was conducted to assess the suitability of the cooling system. The electronic components of the antenna exhibited temperature values lower than the maximum operating temperature of the components, which showed that the cooling system for the antenna had sufficient performance.

• Journal of the Korean Society of Propulsion Engineers
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• v.16 no.1
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• pp.64-71
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• 2012

While a conventional ECS mainly consisted of an air cycle machine and heat exchangers, a new concept of a phase change heat exchanger was added to improve the transient performance of the ECS. As a result, an ECS modeling program including the phase change heat exchanger is newly developed to estimate its effect in various flight conditions such as take-off, maneuver, cruise, and landing. The simulation result regarding a virtual flight profile has confirmed the new ECS fulfilled the requirement by showing the temperature of the cooling air returned from the bay was always kept below $80^{\circ}C$. Through this study, the new ECS concept with PCHE was verified successfully.

• Transactions of the Korean Society of Mechanical Engineers B
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• v.39 no.1
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• pp.37-43
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• 2015

Evaporative cooling is a very effective way for exhaust heat recovery that uses both latent heat and sensible heat. This study investigated the performance of a heat recovery system using evaporative cooling. The experimental apparatus comprised a plastic heat exchanger, a water spray nozzle, an air blowing fan, a water circulation pump, and measuring sensors for the temperature, humidity, and flow rate. The effectiveness of the sensible heat recovery without evaporation was measured and compared with that of the total heat recovery with evaporation. The effectiveness of the sensible and total heat recoveries decreased as the air flow rate increased, and a much higher effectiveness was obtained with the counterflow arrangement in both cases. For total heat recovery, the effectiveness increased with the water flow rate, and the parallel flow arrangement was found to be more sensitive to the water flow rate than the counterflow arrangement.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.34 no.7
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• pp.935-941
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• 2010

HANARO is an open-tank-in-pool-type Korean research reactor that generates 30MW of thermal power. It differs from power plant reactor in that the heat generated by HANARO is exhausted into the atmosphere through a secondary cooling tower, thus maintaining the core temperature constant. During every monthly inspection of the cooling tower, large vibrations that exceeded the permissible limit were observed at cooling fan gear reducer No. 4 of the cooling tower. The purpose of this study is to identify the origin of the large vibration and to repair it. FFT spectrum analysis is performed to identify the part that caused the large vibration. The results of the frequency analysis showed that the vibration frequency was 354 Hz, which is twice the natural frequency of the pinion gear. A check of the pinion gear revealed that there was a crack on the surface of the pinion gear. After the gear was replaced, the reducer operated normally.

• Transactions of the Korean Society of Mechanical Engineers B
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• v.37 no.7
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• pp.655-663
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• 2013

Several studies of film cooling were accomplished with a secondary flow channel parallel to the main flow. In real turbine blades, however, the direction of the secondary flow channel is generally normal to the main flow. Thus, this study performs a numerical analysis to investigate the effects of the direction of secondary flow on the effectiveness of double-jet film cooling. The blowing ratio is 1 and 2, and the lateral injection angle is $22.5^{\circ}$. The parallel channel case creates a well-developed anti-kidney vortex with a blowing ratio of 1, and the laterally averaged film cooling effectiveness of the parallel channel is enhanced compared to the normal channel. The normal channel shows higher performance with a blowing ratio of 2. Both cases show high film cooling effectiveness. These phenomena can be attributed to a high blowing ratio and flow rate rather than an anti-kidney vortex.

• Transactions of the Korean Society of Mechanical Engineers
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• v.17 no.6
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• pp.1529-1540
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• 1993

The quenching of steels by water is one of the imprtant problems in the applications of heat treatment, but the fundamental researches by way of theoretical approaches have not been satisfactorily improbed yet. This study aimed at measuring the exact subcooled transient boiling curve for cylindrical specimens and at conducting the analytical researches into the prediction of cooling curves, including the latent heat of phase transformation of steel. Experiments of quenching were made with cylindrical specimens of carbon steel S45C of diameters from 12 to 30 mm and with Cu specimens of 12 mm diameter respectively. The internal temperature of specimens during the quenching process was measured by C-A sheathed thermocouple. The heat fluxes were numerically calculated by the numerical method of inverse heat conduction problem, using the measured inner temperature of specimen as a boundary condition. In case of ${\Delta}T_{sub}=80K$, $q_{s}$ is as follows $q_{s}=2.02{\times}10^{5}{\Delta}T_{set}^{0.05}:{\Delta}T_{set}\le500K.$ And the numerical analysis of unsteady heat conduction during the quenching process was made and the cooling curves were calculated by TDMA method.

• Transactions of the Korean Society of Mechanical Engineers B
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• v.35 no.12
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• pp.1325-1333
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• 2011

An analytical, numerical, and experimental comparison of the hydraulic and thermal performance of new vascular channels with semicircular cross sections was conducted. The following conditions were employed in the study: Reynolds number, 30-2000; cooling channels with a volume fraction of the cooling channels, 0.04; and pressure drop, $30-10^5$ Pa. Three flow configurations were considered: first, second, and third constructal structures with diameters optimized for hydraulic operations. To validate the proposed vascular designs by an analytical approach, 3-D numerical analysis was performed. The numerical model was also validated by the experimental data, and the comparison results were in excellent agreement in all cases. The validation study against the experimental data showed that compared to traditional channels, the optimized structure of the cooling plates could significantly enhance heat transfer and decrease pumping power.