• 제목/요약/키워드: 내면 연삭

검색결과 19건 처리시간 0.022초

내면 플런지 연삭과 스러스트 연삭의 비교 (A Study on the Comparison of Internal Plunge Grinding and Internal Thrust Grinding)

  • 최환;서창연;서영일;이충석
    • 한국기계가공학회지
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    • 제15권1호
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    • pp.68-73
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    • 2016
  • In this paper, the grinding characteristics in internal grinding methods(plunge, thrust) were studied with vitreous CBN wheels using machining center. Grinding experiments were performed according to the same material removal rate conditions such as a wheel speed, depth of cut and workpiece speed. And the grinding force, machining error and grinding ratio were investigated though these experiments. Based on the experimental results, the grinding characteristics on internal grinding methods were compared.

ELID를 이용한 초미립 숫돌의 원통내면연삭 (Internal Cylindrical Grinding with Super Abrasive Wheel and Electrolytic In- process Dressing)

  • Jun Qian;Gyung Nyun Kim;Hitoshi Ohmori;Hae Do Jeong
    • 한국정밀공학회지
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    • 제17권4호
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    • pp.155-162
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    • 2000
  • 전해 인프로세스 드레싱(ELID)의 응용기술로써 간헐적 드레싱(ELID II) 및 무전극 드레싱(ELID III)이 원통내면 마무리 연삭에 이용되고 있다. 주철본드(CIB-D) 및 메탈레진본드 다이아몬드 숫돌(HRB-D)이 이 방식들에 사용되고 있다. 경면 가공에 있어서 이 두방식은 미립의 숫돌이용으로 일반연삭기에 정밀부속 장치의 보완없이 이용될 수 있다. ELID II 연삭에서 CIB-D숫돌은 파이프 형상의 전극에 의하여 간헐적으로 드레싱되고, 반면에 MRB-D 숫돌은 인프로세스 드레싱 되며 전극은 필요로 하지 않는다. 본 연구에서는 ELID II 및 ELID III 방식에 있어서, 연삭조건 및 연삭입자크기에 대한 연삭특성을 비교검토 하였다. 그 결과, ELID II, III방식 공히 대단히 작은 표면거칠기를 갖는 경면이 얻어짐을 확인하였다.

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내면 플런지 연삭에 있어서 연삭력 특성에 관한 연구 (A Study on the Grinding Force Characteristics in the Internal Plunge Grinding)

  • 서영일;허만승;최환;이종찬;정선환
    • 한국정밀공학회지
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    • 제16권12호
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    • pp.54-59
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    • 1999
  • High precision internal plunge grinding is difficult because of the decrease in the quill stiffness due to the small diameter of wheel. In this paper, the characteristics of internal plunge grinding were investigated. Grinding experiments were performed at various grinding conditions with vitrified bonded CBN wheels. The grinding period was assumed to be consisted of rough grinding and fine grinding. The classification of grinding was determined int terms of the normal grinding forces and actual depth of cut. The experimental results indicate that the higher depth of cut and infeed speed result in the longer rough grinding time. The maximum normal grinding force was nearly equal to the static force and it decreases exponentially as the grinding continues.

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머시닝센터를 이용한 내면 스러스트 연삭가공에 관한 연구 (A Study on the Internal Thrust Grinding by Machining Center)

  • 최환;서창연;박원규;이충석
    • 한국기계가공학회지
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    • 제14권4호
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    • pp.55-61
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    • 2015
  • In this paper, the grinding characteristics of internal thrust grinding were studied with vitreous CBN wheels using a machining center. Grinding experiments were performed according to grinding conditions, such as wheel feed speed and depth of cut, workpiece speed, and rate of grinding width. Additionally, the grinding force and grinding ratio were investigated though these experiments. Based on the experimental results, the grinding characteristics of internal thrust grinding were discussed.

High-speed CNC Grinding Center구조의 동적거동 해석 (Dynamic Characteristic Analysis of CNC Grinding Center)

  • 박종권;노승국;성활경
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1996년도 추계학술대회 논문집
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    • pp.648-652
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    • 1996
  • Grinding Center(GC)는 머시닝센터가 갖는 드릴링, 태핑 등의 절삭가공의 수행은 물론 주축의 고속화, 이송계의 고정밀화를 토대로 연삭숫돌의 절삭성 회복과 다듬질면의 거칠기를 확보하기 위한 기계로서 Dressing/Truing장치, 기상계측 장치, CNC기능을 구비하여 테이블과 공구간에 3차원의 상대운동을 시킴으로써 평면연삭, 내면연삭, 홈연삭, 캠연삭 등의 복잡한 형상의 연삭가공에 대해서도 공정을 집약화 할 수 있는 기계이다.(중략)

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스러스트 내면 연삭가공의 가공면 정도에 관한 연구 (A Study on the Precision of a Machined Surface in Thrust Internal Grinding)

  • 최환;서창연;서영일;이충석
    • 한국기계가공학회지
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    • 제15권5호
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    • pp.73-79
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    • 2016
  • In this paper, the grinding characteristics in thrust internal grinding have been studied using vitreous CBN wheels with a machining center. Grinding experiments have been performed according to grinding conditions such as wheel feed speed, cut depth, workpiece speed, rate of grinding width and number of grinding passes. The machining error, shape of machined surfaces, grinding force, and surface roughness have been investigated though these experiments. Based on the experimental results, the grinding characteristics on the machined surface in the internal thrust grinding are discussed.

고속 내면 연삭기 주축용 원추형 자기베어링 설계 연구 (Study on Design of Cone-Shaped Magnetic Bearing Spindle System for High Speed Internal Grinding)

  • 노승국;경진호;박종권;최언돈;양승준;이재응;김남용;이동주
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2001년도 춘계학술대회 논문집
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    • pp.79-83
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    • 2001
  • A cone-shaped active magnetic bearing spindle system for high speed internal grinding is designed and tested. The cone-shaped AMB system consists of only 4 couples of magnet, it can be smaller and lighter than conventional radial-axial-type AMB system. In this paper, the cone-shaped electromagnets are designed by magnetic circuit theory, and de-coupled direct feedback PID controller is applied to control the coupled magnetic bearings. The designed cone-shaped AMB spindle system is built and constructed with a digital control system, and tested its stbility and dynamic performances. As the results of the tests, this spindle runs up to 40,000 rpm with about 5 ${\mu}{\textrm}{m}$ of runout, and the AMB system provides high damping ratio eliminating overshoot and resonance speed.

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베어링 내륜의 내면 연삭가공에서 진원도 개선 방안 (A scheme on roundness lmprovement in internal grinding of bearing inner race)

  • 김정석;강명창;배정철
    • 한국정밀공학회지
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    • 제13권5호
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    • pp.60-66
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    • 1996
  • Precision of bearing race is very important to maintain the clearance between ball and inner race. In internal grinding of bearing race, its roundness is dependent on shoe wear, accuracy of jig, dressing method and grinding conditions. In this study, the characteristics of shoe wear and eccentricity of workpiece were investigated experimentally. When wear of fornt shoe wear reaches at 100.mu. m and that of rear shoe reaches at 114 .mu. m, eccentricity of inner race is increased to 1.4 .mu. m. Roundness of race is mainly related to wear of rear shoe and ring type shoe is recommended to improve roundness of race.

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내면연삭(內面硏削)의 가공능률향상(加工能率向上)에 관한 연구 (A Study on the Internal Grinding to Improving the Grinding Efficiency)

  • 김건희;강재훈;안상욱;박종권
    • 한국자동차공학회논문집
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    • 제2권6호
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    • pp.87-93
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    • 1994
  • This paper describes on the establishment of an optimal internal grinding conditions for the purpose of improving the grinding efficiency against to the high-speed grinding. Through the fundamental grinding tests for the brittle and hardened material, we are concluded that high-speed internal grinding is effective to improve the grinding accuracy as well as the grinding efficiency. The obtained results are as follows: (1) Under the speed ratio $(V_w/V_g)$ is constant, it is possible to increase the grinding efficiency with satifying the constraint conditions. (2) Increasing the wheel velocity, surface roughness and out-roundness are improved. (3) Under the wheel depth of cut is constant and increasing the speed ratio, workpiece residual stress is decreased. The described method, in this paper, is capable of determining the optimum internal grinding conditions taking into account some constraint conditions, and practical algorithm for optimum internal grinding conditions are presented.

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