• Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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• 1994.06a
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• pp.56-64
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• 1994

탄성유체윤활 (elastohydrodynamic lubrication : EHL)이론은 구름 베어링, 기어 및 캠기구 등과 같이 집중 하중을 받는 기계 요소에서의 윤활 현상을 설명하는 이론으로서, 윤활부분에서 금속 접촉이 발생하지 않도록 기계요소를 설계하기 위하여 필요한 최소유막두께를 결정하는 데 사용된다. 그리이스는 대표적인 윤활제로서 구름 베어링의 윤활에 있어서 중요한 위치를 점하고 있다. 현재 집중 하중을 받는 기계 요소의 윤활에는 윤활 구조의 간편화, 보수의 용이성, 먼지나 이물의 침입 방지 등에 유리한 그리이스 윤활의 사용이 확대되고 있다. 현재 전동기, 가정용 전기기기, 측정기 등에 쓰이는 구름 베어링의 경우는 거의 전량 그리이스 윤활이 사용되고 있다. 지금까지의 연구는 유동특성상의 복잡성 때문에 무한장 선접촉 등온 EHL 문제에 대한 해석이었고, 아직까지는 그리이스 윤활 TEHL 해석에 관한 연구는 발표된 바 없다. 본 연구에는 Herschel-Bulkley 모델 그리이스 EHL문제를 열탄성유체윤활해석하여 보다 정확한 접촉부의 압력분포와 유막형상을 예측하고자 한다.

• Journal of the Korean Society for Precision Engineering
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• v.27 no.3
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• pp.80-88
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• 2010

A simple computational model for modeling of subsurface crack growth under cyclic contact loading is presented. In this model, it is assumed that the initial fatigue crack will initiate in the region of the maximum equivalent stress at certain depth under the contacting surface. The position and magnitude of the maximum equivalent stress are determined by using the equivalent contact model, which is based on the Hertzian contact conditions with frictional forces. The virtual crack extension method is used for simulation of the fatigue crack growth from the initial crack up to the formation of the surface pit due to contact fatigue. The relationships between the stress intensity factor and crack length are then determined for various combinations of equivalent contact radii and loadings.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.18 no.7
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• pp.726-733
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• 2017

A magnetic shutter gear is a device that transfers mechanical power by synchronizing the magnetic field between permanent magnet layers facing circumferentially through a harmonic modulator. However, magnetic gears uses many rare-earth permanent magnets to guarantee comparable torque density to that of mechanical reducer. Hence, we propose a novel axial magnetic gear with a dramatically reduced number of permanent magnets and a closed magnetic path. The torque of the system was compared to that of an existing shutter gear through a harmonic analysis of the air-gap magnetic field. The modulator thickness and open ratio were considered as the primary design parameters, and the cogging effect was analyzed for variation of the reduction ratio. A dynamic model between the high-speed side and low-speed side was derived, and position control was performed for a constructed hardware implementation.

• The Journal of the Korea institute of electronic communication sciences
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• v.12 no.6
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• pp.1065-1070
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• 2017

Magnetic gears are magnetically coupled to the input side and the output side of the rotary machine to transmit power without mechanical contact. The magnetic gear consists of an inner rotor, an outer rotor and pole pieces. Torque ripple occurs due to the difference in reluctance between the two rotors and the pole pieces during power transmission. Torque ripple is a cause of the noise and vibration of the rotary machine, so it is necessary to minimize it. In this paper, we propose a shape that cuts the corner of the pole piece and apply a fillet to reduce torque ripple. We used a two-dimensional finite element analysis method to compare and analyze the torque ripple of the magnetic gears according to the change of the fillet parameters and to find the pole piece shape with excellent torque ripple.

• Journal of the Korean Institute of Gas
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• v.19 no.3
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• pp.49-53
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• 2015

The purpose of this paper is to study and analyze the failure examples for fire by friction on clutch, manual transmission and tire system in a car. In the first example, the driver took the pedal with foot to act the clutch. But the clutch disk did not return from flywheel by leakage of clutch hydraulic line. The heat was produced between clutch disk and flywheel by surface contacting. As a result, it was produced the fire by oil sludge sticked with transmission. In the second example, the transmission system was operated to transfer power of engine by contacting with gear and gear. But, as if the oil of transmission was caused the oil insufficiency because of leaking by crack of transmission case, it found the fact that was produced the fire by deposit material on transmission case. In the third example, when the car's driver continuously pushed an accelerator pedal for escaping from dry pit, the tire took the heat by the friction force between tire and surface of road. As a result, it became the direct cause for the fire. Therefore the driver must manage not to produce the fire with friction parts by heating during running.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.21 no.1
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• pp.130-136
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• 2012

Dynamic as well as static and geometric design parameters such as inertia, tooth profile, backlash and clearance can be directly considered via multi-body dynamic analysis along with contact analysis. However, it is time consuming to use finite elements for the consideration of the tooth flexibility in the multi-body dynamic analysis of gears. A computationally efficient procedure, so called, Gear Stiffness Module, is suggested to resolve this calculation time issue. The characteristics of gear tooth compliance are discussed and rotational stiffness element concept for the Gear Stiffness Module is presented. Transmission error analyses for a spur gear system are carried out to validate the reliability and efficiency of the module. Compared with the finite element model, the Gear Stiffness Module yields considerably similar results and takes only 3% of calculation time.

• Journal of the Korean Society for Precision Engineering
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• v.13 no.5
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• pp.95-103
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• 1996

This paper describes a computer aided design system for spur and helical gears. To establish the appropriate program, an integrate approach based on a rule-base system was adopted. This system is implemented on the personal computer and its environment is a commercial CAD package called AutoCAD. This system includes a main program and five sub-modules such as data input module, tooth profile drawing module, strength calculation module, and drawing edit module. In the main program, all the sub-modules are loaded and the type of gear and tooth profile are selected. In the data input module, the variables which are necessary to the design of gear are selected from the database. In the drawing module, from the calculated results, the required gear tooth is produced on the screen. The developed system that aids gear designer provides powerful capabilities for gear design.

• Proceedings of the Korean Institute of Intelligent Systems Conference
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• 2007.04a
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• pp.448-452
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• 2007

본 논문은 선박의 축계마력 측정방법 및 측정시스템의 개발방법에 대해 논의한다. 엔진 축계에서의 정확한 출력은 선박의 사용목적, 관련추진축계의 제작 및 설치비용 등과 밀접한 관련을 맺고 있다. 본 연구에서는 동력 전달측과 부하측사이의 축상에 두 개의 기어휠을 설치하고 각각의 기어휠에 비접촉식 검출기를 부착하여 위상을 계측한다. 동력이 가해질 경우 두 지점에서는 비틀림 각에 의한 위상차가 발생하게 되고, 발생된 위상차를 전압신호로 검출하여 축에서의 마력을 계산하게 된다.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2002.05a
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• pp.816-819
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• 2002

This paper is the study on stress analysis for tooth modification of high speed gear using a finite element method. Gear drives constitute very important mechanisms in transmitting mechanical power processes compromising several cost effective and engineering advantages. The load transmission occurred by the contacting surfaces arises variable elastic deformations which are being evaluated through finite element analysis. The automatic gear design program is developed to model gear shape precisely. This gear design system developed was used by pre-processor of FEM packages. The distribution of stresses at contacting surfaces was examined when gear tooth contacts. And this paper proposes method for the tooth modification after carrying out stress analysis using a finite element method.

• Journal of the Korean Society for Precision Engineering
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• v.21 no.12
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• pp.119-126
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• 2004

Permanent magnetic gears are magneto-mechanical devices that are widely used to replace the ordinary mechanical gear and to transmit torque without the mechanical contact. This study investigates the characteristics of touch free permanent magnetic gear according to the employing systems. The effect of the magnetic torque is analyzed by using 3 dimensional Finite Element Method (FEM). To estimate the transmission torque of FEM model, the numerical results are compared with the experimental results. The influences of geometry size, magnet number on transmission torque are obtained. As results of this paper, it is confirmed that the transmission torque behavior is associated with the configuration of the magnet numbers and the air gap between the two permanent magnetic gears.