• Title/Summary/Keyword: 기어펌프

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A Study on the Design of Fuel Transfer Pumps Gear Part for the Aircraft (항공기용 연료이송펌프 기어부 설계에 관한 연구)

  • Lee, Jung-hoon;Kim, Joon-tae
    • Journal of Aerospace System Engineering
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    • v.14 no.1
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    • pp.1-7
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    • 2020
  • This paper discusses a series of procedures and results for designing the gear part of a fuel transfer pump for an aircraft, developed as an independent technology for the first time in Korea. A gear pump type is selected because the design requirements of the fuel transfer pump are met by a gear pump with a characteristics of less leakage inside than a vane pump with superior overall performance. The gear housing is designed with suitable clearance, considering the outer diameter of the gear, which is the main factor on which the flow can be determined. Additionally, the calculation of the required hydraulic and axial force for the motor to drive the fuel transfer pump was performed.

Flow Analysis for Optimal Design of Small Gear Pump (소형 기어펌프 최적화 설계를 위한 유동해석)

  • Lee, Suk-Young;Kim, Seung-Chul
    • Journal of Energy Engineering
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    • v.24 no.1
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    • pp.88-96
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    • 2015
  • Gear pump has a simple structure high reliability, easy operation and maintenance, widely used as a source of hydraulic system of hydraulic. In general, the gear pump was designed using variety of variables, the variables through the analysis of the mass flow rate and efficiency. In this paper, three-dimensional flow of the gear pump, in order to produce the optimal design of product, analysis was performed by using commercial software ANSYS v15.0 CFX. And then, combination of design parameters selected by ANSYS was carried out to confirm the simulation result. The efficiency and mass flow rate of the gear pump were studied by varying its rotational speed and the clearance between the gear tip and the housing. In the simulation results, as the rotational speed were increased, the average mass flow rate and efficiency increased. Furthermore, as the clearance between the gear tip and the housing was increased, the average mass flow rate and efficiency decreased.

Conceptual Design of a Turbopump Adopting a Planetary Gear System (유성기어를 적용한 터보펌프의 개념설계)

  • Kim, Jin-Han;Jeong, Eun-Hwan;Choi, Chang-Ho;Jeon, Seong-Min;Kim, Jin-Sun
    • Journal of the Korean Society of Propulsion Engineers
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    • v.15 no.3
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    • pp.58-63
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    • 2011
  • The present paper describes a conceptual design of a turbopump which employs a planetary gear system. In a launcher system, weight is one of the most important design factor. In turbopump systems using propellants such as kerosene, or methane, single shaft systems are employed because of simplicity. One of the main disadvantages of this system, however, is the same rotational speed of both pumps and a turbine which forces to operate under non-optimum condition. To operate each component in optimum or favorable rotational speeds, a planetary gear system seems to be the best choice when the compactness and efficiency of a turbopump system is considered. A conceptual design and feasibility of the turbopump system adopting a planetary gear system is suggested.

Conceptual Design of a Turbopump adopting a planetary gear system (유성기어를 적용한 터보펌프의 개념설계)

  • Kim, Jin-Han;Jeong, Eun-Hwan;Choi, Chang-Ho;Jeon, Seong-Min;Kim, Jin-Sun
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2010.11a
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    • pp.605-609
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    • 2010
  • The present paper describes a conceptual design of a turbopump which employs a planetary gear system. In a launcher system, weight is one of the most important design factor. In turbopump systems using propellants such as kerosene, or methane, single shaft systems are employed because of simplicity. One of the main disadvantages of this system, however, is the same rotational speed of both pumps and a turbine which forces to operate under non-optimum condition. To operate each component in optimum or favorable rotational speeds, a planetary gear system may be the best choice when the compactness and efficiency of a turbopump system is considered. A conceptual design and feasibility of the turbopump system adopting a planetary gear system is suggested.

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A Study of the Life Test of Hydraulic Pump Driving Gear Box for the Large Excavator (초대형 굴삭기용 유압펌프 구동 기어박스의 수명시험에 관한 연구)

  • Lee, Yong Bum
    • Journal of Advanced Marine Engineering and Technology
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    • v.39 no.3
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    • pp.211-216
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    • 2015
  • Large hydraulic excavator weighted 90 tons used the several pumps installed in parallel to use the hydraulic pump driving gearbox to improve fuel consumption by improving the energy efficiency of the hydraulic system. Gearbox connected to hydraulic pump supply the mechanical output to the high pressure and low pressure pump to be supplied by torque and rotation, which are the mechanical power, through a input shaft connected to large size engine of the excavator. So, gearbox connected to hydraulic pump is same as main artery in the human body and is required long life because it operates the hydraulic pump continuously during operating the engine. This study had used oil contamination analysis method to check the wear characteristics of the gearbox and frequency response characteristic analysis method to check the failure of the teeth failures of gearbox, while the test equipment adopted by the electrical feedback method to reduce the energy consumption was operating for the life assessment, in which the required power was 600 kW input power.

Numerical Simulation of External Gear Pump Using Immersed Solid Method (Immersed Solid Method 를 이용한 외접형 기어 펌프의 수치해석)

  • Yoon, Yong Han;Park, Byung Ho;Han, Yong Oun;Hong, Byeong Joo;Shim, Jaesool
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.38 no.1
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    • pp.95-101
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    • 2014
  • In this study, an ISM (immersed solid method) was used for investigating the mass flow rate and efficiency of an involute-gear pump featuring very high rotational speed. For considering circulation flow at the gear pump and housing, fluid flow was assumed as turbulent, and the rotational speed of the gear pump increased under the condition of constant pressure at both the inlet and outlet. The efficiency and mass flow rate of the gear pump were studied by varying its rotational speed and the clearance between the gear tip and the housing. In the simulation results, as the rotational speed were increased, the average mass flow rate and efficiency increased. Furthermore, as the clearance between the gear tip and the housing was increased, the average mass flow rate and efficiency decreased. The efficiency was 85.11, 90.94, and 93.62 at rotational speeds of 6,000 rpm, 8,000 rpm, and 10,000 rpm, respectively, under the condition that there was no clearance. In addition, the efficiency was 93.62, 93.29, and 92.74 at clearances of 0 m, 0.00001 m, and 0.00003 m respectively.

The effect of eccentricity between gear and housing in involute gear pump (인벌류트 기어펌프의 기어 편심에 따른 유동특성)

  • Kim, Sung-Hoon;Son, Hye-Min;Lee, Jae-Cheon
    • Journal of Advanced Marine Engineering and Technology
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    • v.37 no.6
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    • pp.631-637
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    • 2013
  • The characteristics of involute gear pump with eccentric gap between gear tip and housing have been studied in terms of volumetric flow rate and/or flow efficiency. The analysis has been done with FLUENT/R-13 employing with k-e model for the turbulent flow under the given conditions of rotational velocity, gap distance and outlet pressure. The effect of parameters continues to be shown for the eccentric gear as same as for the concentric gear such that the volumetric flow rate (volumetric efficiency) increases as the increases of rotational velocity and decrease of gap distance and of outlet pressure. In the meantime, the shape of pressure build-up appears to be exponentially increase as gap distance decreases at upstream position. The pressure is rapidly developing in the upstream and remains almost constant thereafter in the downstream of circumferential flow path. This typical characteristics becomes more profound as eccentricity increases. The pump performance for the eccentric gear pump with minimum gap distance shows better than its concentric counterpart. However, it shows not for the concentric pump with minimum gap distance. Therefore, the gap reduction due to eccentricity may be positive for pump performance.

Tooth Form Design of Involute Gear Type External Gear Pump (Involute 기어형식의 외접기어펌프 치형 설계)

  • Shim, Bo-Mi;Choi, Min-Han;Ahn, Jin-Woo;Che, Woo-Sung
    • Proceedings of the KIPE Conference
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    • 2011.07a
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    • pp.539-540
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    • 2011
  • 본 논문에서는 건설기계 및 운반기계, 차량의 유압장치(브레이크, 클러치 및 파워 스티어링 시스템)로 널리 사용되어지고 있는 외접기어펌프의 치형을 Involute 기어형식으로 설계하였다. 상용프로그램인 Pumplinx 프로그램을 통해 이 기어를 해석하여 효율 및 성능을 알아보았다.

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Optimal Design of a Gear Pump for Yarning (방사용 기어펌프 최적설계)

  • Cheon, Gill-Jeong;Youn, In-Seong
    • Proceedings of the KSME Conference
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    • 2001.06c
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    • pp.457-463
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    • 2001
  • Optimal design program for an external gear pump for yarning has been developed. Optimization is accomplished using ADS program. Pump design parameters can be determined automatically for maximum gear efficiency with constraints considering shaft, bearing, gear and pump. Comparing the design parameters obtained by the program with those of the sample, it was verified that the program could be used as a design tool if it is modified a little.

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Numerical Simulations of Cavitation Flow in Volumetric Gear Pump (회전 용적형 기어펌프의 캐비테이션 유동 해석)

  • Lee, Jung-Ho;Lee, Sang-Wook
    • Journal of the Korean Society of Visualization
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    • v.9 no.4
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    • pp.28-34
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    • 2011
  • A volumetric gear pump is often used in extensive industrial applications to provide both high pressure and sufficiently high flow rate by physical displacement of finite volume of fluid with each revolution. Template mesh function in commercial CFD software, PumpLinx, by which 3-D meshes in the complex region between rotor and housing can be readily generated was employed for 3-D flow simulations. For cavitation analysis full cavitation model was included in 3-D simulations. The results showed high pulsation in pressure and flowrate which is implicated in pump vibration and noise. A model test for cavitation visualization was conducted and the results showed good qualitative agreement with numerical prediction.