• Title/Summary/Keyword: 기어설계

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Concept Design of an Active Steering Bogie for Urban Railway Vehicles (도시형 전동차용 능동조향대차의 개념설계)

  • Park, Joon-Hyuk;Hur, Hyun-Moo;Koh, Hyo-In;You, Won-Hee
    • Journal of the Korean Society for Railway
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    • v.10 no.6
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    • pp.709-716
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    • 2007
  • An active steering bogie has been theoretically proved to improve both stability and steering performance remarkably. However, It has not been commercialized yet even though many researchers have been trying to develop it because some technical difficulties still exist such as information acquisition fer active control, increasing mechanical components, high energy consumption, fail-safe problem and so on. To solve those problems, an advanced active steering mechanism is proposed in this paper. With this mechanism, required control force is small enough to use direct drives. Therefore, the number of additional mechanical components can be minimized since mechanical transducers like gears are not necessary. Fail-safe function can be also inserted easily. In this paper, concept design of the proposed active steering bogie is introduced and the possibility is verified through computer simulation using linear dynamic model.

A Study on the Development of Smart Control Valve (스마트 컨트롤 밸브 개발에 관한 연구)

  • Choi, Young-Gyu
    • The Journal of Korea Institute of Information, Electronics, and Communication Technology
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    • v.12 no.6
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    • pp.582-590
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    • 2019
  • As Korea's low fertility and aging progress, Korea is facing a social change such as an increase of one generation by entering an aging society that has raised 14% of the population. An effective way to prevent a gas fire accident caused by an increase in one generation in an aging society is to install a control valve to forcibly shut off the gas after a set time. In this study, we developed a valve that can be opened and closed by rotating the valve left and right by transmitting power to the worm gear and the helical gear by using a motor by pressing the switch. It is easy to assemble and inspect by developing a dedicated valve that is easy to attach and detach. It was developed to enhance competitiveness by reducing cost by reducing the number of parts and product size. In addition, through endurance test, it was developed to be used for more than 9 years by repeating ON / OFF once every 12 seconds so that it can operate stably for 10,000 times for 34 hours. The instrument and PCB were designed using solid works and Altium Designer tools. Firmware development was developed in IAR Embedded Workbench environment.

A study on the Design of Drum Type Automatic Tool Changer (드럼형 자동공구교환장치의 설계에 관한 연구)

  • Choi, Hyun-Jin;Lee, Han-Gyu
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.19 no.7
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    • pp.52-59
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    • 2020
  • Automatic tool changers (ATCs) can be divided into drum and chain types. Drum-type ATCs contain a magazine, where the tools are mounted, and a cam gearbox, which swaps the tools via roller gear and grooved plate cams. Drum-type ATCs are advantageous in that the operating time for the tool magazine is more rapid than that of chain-type ATCs and the length of the unit is shorter. Thus, drum-type ATCs can be fabricated into various shapes and forms depending on the number of tools and the magazine size in accordance with machining center requirements and consumer demand. In particular, the price competitiveness of a machining center with a drum-type ATC is higher, while drum-type ATCs are more rigid with fewer parts, possibly reducing the need for regular servicing. This study aims to verify the structural stability and design validity of the magazine base, which is the main structure of a drum-type ATC, using finite element analysis. This study kinematically verifies the specifications of the selected drive motor and reducer and assessed the design of the cam gearbox. It also conducts a structural analysis of the roller camp, which is the core component of the cam gearbox, based on the results of the kinetodynamic analysis, thus validating the structural design.

Development of Hip Joint Mechanical Stem for Minimally Invasive Surgery (최소침습술을 위한 고관절 메커니컬 스템의 개발)

  • Lee, Sunghyun;Bae, Ji-Yong;Jeon, Insu
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.37 no.7
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    • pp.703-708
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    • 2013
  • Conventional total hip joint replacement(THR) surgery requires a long incision and long rehabilitation time. The stem used in THR is inserted into the cancellous bone of the femur where it plays the role of the artificial joint. Minimally invasive surgery(MIS) has been devised to reduce muscle damage to patients. In this study, a mechanical stem was developed on the basis of MISto reduce the incision length through the principle of the gear. The mechanical stem consists of six components. A prototypical model for a mechanical stem was fabricated using an acryl-based polymer, and its workability was confirmed. To actualize the mechanical stem, a three-dimensional Bio-CAD modeling technique was applied. The hip joint area based on computed tomography(CT) was reconstructed. The safety of the mechanical stem by applying more load than the weight of a man under virtual surgery environment conditions was confirmed by finite element analysis.

Development of the Starting Algorithm and Starter for Turbo Generator (터보 제너레이터의 시동 알고리즘 및 시동기 개발)

  • 노민식;박승엽
    • The Transactions of the Korean Institute of Power Electronics
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    • v.9 no.1
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    • pp.17-24
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    • 2004
  • The starter of the turbo generator is composed of a high speed generator(HSG), an inverter and a boost converter instead of a gearbox, a DC motor and a low-voltage battery in the starter of the turbo shaft generation system. Because turbo generator is needed a high speed motoring at start-up, high speed generator has a low leakage inductance and inverter need a high DC link voltage. In this study, for developing the stater of a turbo generator, a boost converter with a high capacity was developed to convert high voltage from a low battery voltage. And for controlling a high frequency current to be injected to a motor winding with a low leakage inductance, the inverter with a high precision and a high speed operation was designed and for a stable ignition, the starting algorithm of a turbo generator was proposed. Turbo generator was started by the starter developed to verify the performances.

A Study on the Remote Control System for Outboard Engine (선외기 원격제어시스템에 관한 연구)

  • Jung, Gab-Dong;Kim, Hyun-Soo;Ahn, Byong-Won
    • Journal of the Korean Society of Marine Environment & Safety
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    • v.13 no.3
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    • pp.229-234
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    • 2007
  • Currently offshore fisheries are one of shrinking industries and fishermen are getting older. Moreover it is difficult to work fisheries for decreasing fishermen as the time goes. Two people per a boat work together at least for proper fisheries. If the unskilled fisherman boards on boat, it will make some troubles to speak each other and diminish the efficiency of working because one person should control the boat. So it need to study the remote control system for leasure and outboard engine that can control and work at the same time. The remote control system is consisted of engine, steering gear and forward reverse neutral gear controls. These three controls are made by position and speed control using DC motor, and microcontroller is used to control the engine speed and rudder angle. This system can be controled and worked alone and we tested the system at sea and confirmed that the system works properly.

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Development of Simulnation Program of Screw Driving Weft Insertion Mechanism for Rapier Loom (래피어 직기용 스크류 구동 위입기구의 시뮬레이션 프로그램 개발)

  • Kim, Jong-Su;Seong, Baek-Ju
    • 연구논문집
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    • s.30
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    • pp.101-110
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    • 2000
  • Weft insertion mechanism is for completing the structure of yarn and weft yarn and its driving method is screw type. In the high speed rapier loom, weft yarn is thrown by insert rapier and carrier rapier into the shed which make divide two parts of upper part ant lower part for warp yarn. It is possible for this mechannism to reduce the size of rapier and wheel, and directly connected to the main shaft without gear belt. Therefore, exact rapier motion through realization of arbitrary acceleration diagram requested rapier and optimal design for high speedization and operating rate increasing are necessary. In this study, with a view to exact system analysis for understanding of overall trace and high speedization of rapier loom through computer simulation. we report not only deduction of displacement, velocity, and acceleration components of rapier for analysis theory establishment, of weft insertion mechanism and exact motion induction according to screw rotation, but also development of simulation program for realization these on the monitor.

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Development of Automative Program for Designing Involute Spur Gear (인볼류트 스퍼기어 설계용 자동화 프로그램 개발)

  • So, Jung-Duk;Jung, Sung-Won;Kwon, Soon-Goo;Park, Jong-Min;Choi, Won-Sik;Kim, Jongsoon;Kwon, Soon-Hong
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.12 no.6
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    • pp.142-151
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    • 2013
  • This study develops an automation system for metallic mold design that is applicable in forging non-axial symmetric parts. The metallic mold design program is used to design the metallic mold using two-dimensional axial symmetric metallic molds and to predict the stress concentration using finite element analyses. Then, the program redesigns the metallic mold using variables such as the optimal split diameter, maximum allowable inner pressure, fit tolerance, and stress distribution, which are calculated using the metallic mold design program. When the involute spur gear is forged, stress concentration occurs on the tooth root bounded at the symmetric surface. The SCM4 material is suitable for metallic molds because the stress is less than the yield strength of the insert and it acts on the tooth root regardless of the inner pressure. The metallic mold for forging non-axial symmetric parts can be designed through adjusting the magnitude of the contact pressure. The program developed in this study can be applied to metallic mold designs in involute spur gears of forging, which is an ordinary non-axial symmetric part.

Development of IR Camera based Fault Detection System for Wind Turbine Generator (IR 카메라 기반의 풍력발전용 고장검출 시스템 개발)

  • Kim, Se-Yoon;Kim, Sung-Ho
    • Journal of the Korean Institute of Intelligent Systems
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    • v.22 no.6
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    • pp.780-785
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    • 2012
  • Wind energy is currently the fastest growing source of renewable energy used for electrical generation around the world. Generally, wind turbine systems are designed to be operated for twenty years long, Therefore, various faults in the wind turbine system inevitably occur during their long term period of operation. Especially, rotor shaft, gear-box and generator are installed inside of nacelle, furthermore, some cooling systems for normal operation of these devices are also required. If these cooing systems have failed in their operation, it is impossible for the entire system to be operated normally. In this work, IR(Infra Red) camera based fault detection system for the preventive detection of various cooling systems faults is proposed. To verify the applicability of the proposed system, physical implementation is embodied and various experiments are carried out.

Structural Analysis of KARI General Small-scaled Rotor Test System (GSRTS) (KARI 축소 로터 시험장치(GSRTS) 구조해석)

  • Kim, Deog-Kwan
    • Aerospace Engineering and Technology
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    • v.7 no.1
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    • pp.15-23
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    • 2008
  • This paper describes the structural analysis results of KARI General Small-scaled Rotor Test System (GSRTS) operated in KARI to verify operational safety. This GSRTS was developed to conduct a froude and mach small-scaled rotor test. This analysis was performed to investigate the structural Factor of Safety for the various small-scale rotor system like articulated or hingeless rotor and to check the operational capability using given operational design load. Specially, drive system has several bearings, mechanical gears, shaft, etc. and these parts must be required to achieve an operational safety. The calculation was done by using geometric data and material properties by analytical method. This rotor test system should be operated within these calculated Factor of Safety. Furthermore, the operational limitation should be defined as applied to small-scale rotor system of KUH in future.

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