• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2001년도 추계학술대회 논문집
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• pp.269-275
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• 2001

정밀가공기계 및 소음발생원의 방진재료로서 사용될 수 있는 재료는 우선 내부 및 외부진동의 흡수성과 감쇠성이 뛰어나야 하고, 시간 및 온도변화에 따라 형상 및 치수 정밀도가 안정되어야 하며, 불규칙한 외력과 운동전달기구의 변동 하중 하에서도 높은 정적, 동적 강성을 유지해야 한다. 본 연구에서 개발한 재료인 Ferrite-Resin 복합재료는 Resin-Concrete에 미세한 산화철을 filler 재료로 사용함으로써 주철 및 강의 구조재료가 갖는 강성과 비중의 값에 접근시킬 수이었다. 일반적으로 불포화 폴리에스테르 수지나 에폭시계 수지는 glass 전위점의 근처에서 진동에너지의 흡수가 큰 영역이 존재하며 이는 10 .mu.m 이내의 미세한 filler재료가 포함되었을 경우에도 그 종류에 관계없이 큰 변화가 없는 성질이다. 시험편을 통한 재료실험을 통하여 개발된 복합재료를 모델 구조물에 적용시킴으로서 그 적용성을 검토하였다. 앞으로의 수지와 Ferrite 함유량 및 제조 공정이 적절히 모색되면, 이 방진재료가 정밀기계의 구조재료로서 뿐만 아니라 냉동기, 소형선박의 기관실, 가전제품 및 기어박스 등의 케이싱 재료로 사용되는 방진재료로서 그 응용이 확대될 수 있을 것으로 본다.

• 한국생산제조학회지
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• 제9권1호
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• pp.30-37
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• 2000

In this paper rapid prototyping and precision casting technology have been developed for the manufacturing of inlet gear box of an airplane, Rapid prototyping is a new prototyping technology that produces complicated parts directly from three-dimensional CAD data with a high efficiency and has been extensively applied to various manufacturing processes. In the present work Selective Lase Sintering(SLS) system is utilized in order to manufacture prototype of the inlet gear box. Prototyping technology using SLS is also investigated from the viewpoint of accuracy. Using the SLS master the casting products are manufactured through several processes such as : vacuum casting lost wax shell casting and investment cast-ing. The shrinkage characteristics of wax and cast iron in the casting procedures are considered and then reflected to the design procedure so that the accuracy of the product is improved consequently.

• 한국유체기계학회 논문집
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• 제4권3호
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• pp.62-77
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• 2001

The modern wind turbines are widely used as important natural energy sources for the electric generation in western countries and some Asian nations. They are commercially matured and progressive and clear policy for the more development with higher technical purposes is maintained throughout the world. Modern wind turbines produce nearly 2000 kW output in their largest sizes and this trend increases up to more powerful power and ultimate utilization of wind energy favoured by clean natural energy. This article has the points of reviewing the states of the art of modern wind turbines with their present technical directions toward next generation version. Some descriptionsare given for easy understanding of the turbine components and related fluid mechanics concerned. The general outlines of policy taken over some countries are also introduced.

• 한국생산제조학회지
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• 제24권5호
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• pp.514-520
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• 2015

The effects of suspension stiffness on the reaction load of the gearbox suspension for a three-point suspension wind turbine drive train were investigated by finite element analysis. The reaction forces of the gearbox suspension appear to increase as the gearbox suspension stiffness increases; however, the main bearing stiffness has a reverse effect on the reaction forces. The influence of the gearbox suspension stiffness is greater than that of the main bearing. Since the suspensions must provide the gearbox with proper support, it is not practical to use soft gearbox suspension for small reaction forces. It is more feasible to use stiff main bearings. As a guideline for the main bearing stiffness in the present study, we propose a relative stiffness of 100-150% of the reference.

• 한국생산제조학회지
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• 제23권2호
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• pp.109-117
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• 2014

This paper reports a method to modify the gear tooth profile of a wind turbine gearbox to reduce the noise caused by the impact of the gear teeth. The major causes of tooth impact are the elastic deformation of the gear teeth, shafts, and case of the gearbox under loading, and the fabrication tolerances in gear manufacturing. In this study, the tooth profile was modified considering the elastic deformation of the gear tooth and the tooth lead modification to compensate for tooth interference in the lead direction as a result of shaft deformations. The method was applied to the gearbox of a 2.5MW wind turbine, and the transmission error was characterized before and after modifying the gear teeth. For the modified gear teeth, the transmission error (67.6%) was lower by 17.8%. Additionally, the gear contact stress was reduced by 6.3%, to 22.3%.

• 한국소음진동공학회:학술대회논문집
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• 한국소음진동공학회 2001년도 춘계학술대회논문집
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• pp.552-558
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• 2001

When operating lathe gear box which is equipped with geared transmission, it sometimes generates loud noise and excessive vibrations. In order to identify their causes, in this study, torsional and lateral vibration characteristics including critical speeds of the gear transmission system are firstly analyzed using lumped parameter models. Natural frequencies and mode shapes of the gear box structure are also analyzed by using the modal test. Furthermore, measured vibration and noise signals during operations are analyzed and compared with theoretical analysis results. After all, it is concluded that the primary cause of the excessive noise and vibrations is the resonance between gear meshing frequency including its side bands, the frequencies of shaft bending and torsional vibrations, and the natural frequencies of the gear box structure. Consequently the noise and vibration levels are greatly reduced by avoiding resonance between the natural frequencies and gear meshing frequencies through the rearrangement of the gears on the transmission shaft without any gear ratio change.

• 한국생산제조학회지
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• 제24권3호
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• pp.278-286
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• 2015

The effects of the main bearing stiffness combined with vertical non-torque force on the input load and shaft deflection of a gearbox were investigated for the three-point suspension drive train of a wind turbine. A finite element analysis model for the drive train was studied experimentally, and its applicability to the present study was verified. The results show that, as the main bearing stiffness is increased, the input load of the gearbox decreases, whereas the input shaft deflection increases. The stiffness component for the pitch moment has the largest influence on the gearbox input load. Although the gearbox life increases at a higher main bearing stiffness, the economic efficiency and durability of the entire drive train system should also be considered in the selection of the main bearing stiffness.

• 한국생산제조학회지
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• 제26권2호
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• pp.199-204
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• 2017

In this study, analytical methods for designing a torque arm pin and elastomeric bushings of a conventional-type three-point-suspension gearbox of a wind turbine are investigated. The design loads for the torque arm were derived by considering the effects of the transmitted torque and self-weight of the gearbox. Based on the design loads, design methods for the torque arm pin and elastomeric bushings were introduced in the terms of material and size selection. Finally, a small-scale conventional-type gearbox was designed by applying the derived design methods. This study is an elementary and analytical study for the design of the torque arm pin and elastomeric bushings. It is necessary to verify and supplement the results further through extensive experimentation.

• 한국신재생에너지학회:학술대회논문집
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• 한국신재생에너지학회 2008년도 추계학술대회 논문집
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• pp.343-346
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• 2008

To improve the reliability and extend the life for a wind-turbine gearbox, the gearbox needs to be monitored and analysed exactly. This study was conducted to analyze and detect the gearbox conditions when lubricating oil contaminated by wear particles was used. Characteristics of the gearbox failure by wear particles were monitored simultaneously by the on-line measurement sensor of vibration, oil condition and temperature. For the detail vibration analyses, frequency analysis(FFT) was performed. The results of the study were summarized as follows: Vibrational signal was found sensitive to abnormal changes of the gearbox conditions when lubricant was contaminated by wear particles. Also, using frequency analysis for the harmonics of gear mesh frequency(GMF), it is found that the failure of gearbox was caused by the damages of meshing gears. However, temperature and oil condition measuring signals were found not so effective to detect any gearbox failure by oil contamination.

• 한국태양에너지학회 논문집
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• 제28권2호
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• pp.42-49
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• 2008

제주 행원 풍력발전단지 내의 풍력발전시스템을 대상으로 연도별 풍력발전시스템의 운전특성과 고장원인이 분석되었다. 이용된 데이터는 2005년과 2006년 4월에서 9월 사이의 기상데이터와 풍력발전기의 운전데이터이다. 그 결과, 풍력자원은 해에 따라 변동이 있음을 확인할 수 있었고, 풍력발전기의 발전량 역시 해에 따라 변동함을 알 수 있었다. 또한 풍력발전기의 고장 또는 정지로 인하여 발전량이 떨어지고 있음을 확인하였고, 후류로 인한 발전량 손실도 추정할 수 있었다. 같은 해에 풍력발전기 1, 2호기를 운전 개시하였지만, 고장 또는 정지원인은 일관성이 없이 다양함을 알 수 있었다. 이 연구에서 시스템이 가장 많은 시간동안 정지한 원인은 기어박스와 요잉장치의 고장으로 분석되었다.