• Title/Summary/Keyword: 기어구동장치

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Fault Diagnosis of a High-speed Railway Reduction Unit Using Analysis of Vibration Characteristics (고속철도차량 감속구동장치의 이상진단을 위한 진동특성분석)

  • Ji, Hae Young;Lee, Kang Ho;Kim, Jae Chul;Lee, Dong Hyoung;Moon, Kyoung Ho
    • Journal of the Korean Society for Railway
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    • v.16 no.1
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    • pp.26-31
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    • 2013
  • The reduction unit is one of the most important components for railway vehicles because the torque of the motor must be transmitted to the wheels of the vehicle by the reduction unit. The faults in the reduction units of high-speed trains are caused by damage such as gear, fatigue. These have serious impacts on safety of the train during operation. To address this development of a system for monitoring, fault diagnosis of the reduction unit is needed to keep the vehicle running safely. Before that can be accomplished, it is most important to understand the vibration characteristics of the reduction unit in a normal state. Vibration diagnosis technology using characteristic-analysis of vibration waveform and frequency is known to be the most effective method for fault diagnosis. In this paper, we analyzed the vibration characteristics of the reduction units two Korean high-speed trains (KTX and KTX II), under normal conditions, by two test methods (driving gear test, full-vehicle test).

Development of the Multi-Gear Train Devices of Synchro System for the Guns of a Warship which Considered the Noise/Vibration (소음/진동을 고려한 함포용 Synchro System의 다단 기어 구동장치 개발)

  • Lee, Hyoung-Woo;Hur, Nam-Soo;Kim, In-Hwan;Lee, Dong-Hwan
    • Journal of Advanced Marine Engineering and Technology
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    • v.34 no.8
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    • pp.1057-1067
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    • 2010
  • Vibration and noise analysis as well as strength of gear teeth, gear profile design are considered in order to develop the multi-gear train devices of synchro system for the guns of a warship. A new approach to the critical speed calculation of practical industrial multi-mesh geared system is presented. A transfer matrix model based on Hibner's branch method is developed and the natural properties of the branched rotor system are calculated with using the ${\lambda}$-matrix formulation. A Campbell diagram, in which the excitation sources caused by the mass unbalance of the rotors and the transmitted errors of the gearing are considered, shows that, at theoperating speed, there are not the critical speed.

Development of Gear Driving Type Using the Automatic Grease Lubricator (기어구동방식의 자동윤활주유장치 개발)

  • 이규영;왕덕현;김원일
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.1589-1592
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    • 2003
  • Automatic grease lubricator of gear type was developed by mechanical design, analysis and test with products manufactured by rapid prototyping machine. The mechanism of gear driving was designed in similar to the watch mechanism and lubrication could be controlled by PCB circuit. The body of the lubricator was analyzed by stress analysis with different constructed angle. Digital mockup was analyzed and RP products were combined with PCB circuit and grease. RP products and injection moulding products were tested and compared for roughness and roundness, Finally the grease was drained out for testing the time.

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Gear Train Development for CNC Wire Bending Machine (CNC 와이어 벤딩기 구동장치 개발)

  • Cho, Hyun-Deog;Choi, Sung-Jong
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.7 no.4
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    • pp.50-55
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    • 2008
  • CNC wire bending machines are used in industries to make a type variety of wire products such as long links. The machines have a long arm device to rotate in order to remove forming errors by flexibility of wire. Generally, the machines which constructed servo motors in the arm have the rotating range of the arm under 360 degree because the servo motors connect with fixed control devices on frame by many cables. The rotating angle under 360 degree limits working speed and forming geometry. Therefore this study developed a gear train to drive a parts in arm and to be independent on arm rotation movement. The developed gear train can transfer four movements to four components in arm and is consists parallel of four pairs of satellite gear trains. This study constructed the CNC wire bending machine with the developed gear train and verified that the gear train could drive internal components independently on arm rotation.

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Development of Hi-efficiency Direct Drive PMAC Controller for Screen Door (스크린도아용 고효율 직접구동 PMAC Driver 개발)

  • Park, Jae-Sam
    • Journal of Korea Society of Industrial Information Systems
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    • v.17 no.7
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    • pp.35-41
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    • 2012
  • To control screen door installed in the subway platform, geared BLDC motors have been being used. However, because of the geared mechanisms, the control profile of the screen door in slow speed is very poor. Moreover, geared mechanism tends to leads system malfunctions and low efficiency. To overcome those problems, in this paper, the techniques of developing hi-efficiency direct drive gearless PMAC motor controller and application example to control the screen door of subway platforms are proposed. The developed system has advantages that; the energy efficiency has been increased by adopting gearless PMAC motor; the system break-down factor has been decreased due to the actuator mechanism has been simplified. In this paper, the screen door control system structure, PMAC motor drive circuit design, implementations of vector control algorithm, and test results are shown.

Development of the Decelerator for Briquetting Machine with Low Vibration (저진동 슬래그 분쇄장치용 감속기 개발)

  • Lee, Hyoung Woo;Hur, Nam Soo;Kim, In Hwan
    • Journal of Advanced Marine Engineering and Technology
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    • v.36 no.8
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    • pp.1043-1049
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    • 2012
  • In order to develop the decelerator for briquetting machine which composed of multi-staged gears, shafts and bearings, static design of the decelerator has been carried out through the analysis of bending and face forces, including structural analysis, applied on those teeth in accordance with AGMA(American Gear Manufacturers Association) standard. And also, dynamic design has been carried out with considering of vibratory forces caused by unbalance mass and transmitting error of gear. On the results of vibration analysis, it has been confirmed that there is not any critical speed within its operating range.

Development of the SUAV Drive System - Design and Analysis (스마트무인기 드라이브장치의 개발 - 설계 및 해석)

  • Kim, Keun-Taek;Kim, Jai-Moo
    • Aerospace Engineering and Technology
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    • v.7 no.1
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    • pp.49-60
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    • 2008
  • In this technical paper, summarization of developmental results for the tilt-rotor SUAV Drive System being developed in the Smart UAV Development Center is carried out in view of design and analysis for the major components. The Drive System driving for the Rotor System of the SUAV is composed of very precise and advanced equipments, and also the applied technologies for development of the system had not ever experienced in the Korea. Therefore the collaboration study with an advanced company (EATI) in the USA performed in order to develop the SUAV Drive System.

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Vibration Reduction Device for Directional Moving Satellite Antenna (지향성을 가지고 동작하는 위성 안테나 진동저감 장치 )

  • SeokWeon Choi;Sang-Soon Yong
    • Journal of Space Technology and Applications
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    • v.2 no.3
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    • pp.187-194
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    • 2022
  • Although the magnitude of the disturbance caused by the driving of the motor operated to secure the high-speed and precise directivity of the antenna is small, it acts as a major cause of impairing the image quality of the observation satellite, which requires precision directing performance. In order to acquire high-resolution image information through the improvement of the high-resolution observation satellite, proper vibration isolation and reduction design are required so that jitter generated when the directional antenna motor is driven is not transmitted to the main mission equipment. In this paper, the development process of the directional antenna vibration reduction device applied to real satellites and the effect of micro vibration reduction before and after application will be examined. This device was designed as a way to significantly improve the jitter problem by replacing only one gear in the directional antenna driving unit with a spring damper gear without any additional interface equipment. It was first applied and launched to a high-resolution earth observation satellite, and has been successfully operated so far.

A Study on the Development of Limited Slip Differential on All Terrain Vehicle (사륜구동 오토바이(ATV)용 차동제한장치(LSD) 개발에 관한 연구)

  • Kim, Jun-An;Jun, Jae-Uhk
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.10 no.1
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    • pp.8-15
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    • 2011
  • ATV(All Terrain Vehicle) has been developed to be used for agricultural fields on unpaved roads but now it is mostly used to transport a short distance and play leisure sports at mountains. Recently, main concerns on the automobile industry is developing not only a car safe, high fuel efficient and friendly related with environment but also two-wheeled vehicles. In order to maintain high fuel efficiency and safety of two-wheeled vehicle, it is essential that ATV should be set up differential gear. But we worried for ATV which had been set up differential gear not to run on unpaved roads. Therefore, it is necessary to develop LSD(Limited Slip Differential) that maintains existing advantages of ATV and ensures ATV to travel safely on roads. Now LSD equipped cars have a complicated structure, so setting up on ATV is unsuitable. Therefore, in this study, we have developed simple, small and well operating LSD.