• Title/Summary/Keyword: 기계적 시험 방법

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Experimental Validation of Topology Design Optimization Considering Lamination Direction of Three-dimensional Printing (3D 프린팅 적층 방향을 고려한 위상최적설계의 실험적 검증)

  • Park, Hee-Man;Lee, Gyu-Bin;Kim, Jin-san;Seon, Chae-Rim;Yoon, Minho
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.35 no.3
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    • pp.191-196
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    • 2022
  • In this study, the anisotropic mechanical property of fused deposition modeling three-dimensional (3D) printing based on lamination direction was verified by a tensile test. Moreover, the property was applied to solid isotropic materials with penalization-based topology optimization. The case of the lower control arm, one of the automotive suspension components, was considered as a benchmark problem. The optimal topological results varied depending on the external load and anisotropic property. Based on these results, two test specimens were fabricated by varying the lamination direction of 3D printing; a tensile test utilizing 3D non-contact strain gauge was also conducted. The measured strain was compared with that obtained by computer-aided engineering response analysis. Quantitatively, the measurement and analysis results are found to have good agreement. The effectiveness of topology optimization considering the lamination direction of 3D printing was confirmed by the experimental result.

Prediction of Spring Rate and Initial Failure Load due to Material Properties of Composite Leaf Spring (복합재 판스프링의 재료특성에 따른 스프링 강성변화와 초기 파단하중 예측)

  • Oh, Sung Ha;Choi, Bok Lok
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.38 no.12
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    • pp.1345-1350
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    • 2014
  • This paper presented analysis methods for adapting E-glass fiber/epoxy composite (GFRP) materials to an automotive leaf spring. It focused on the static behaviors of the leaf spring due to the material composition and its fiber orientation. The material properties of the GFRP composite were directly measured based on the ASTM standard test. A reverse implementation was performed to obtain the complete set of in-situ fiber and matrix properties from the ply test results. Next, the spring rates of the composite leaf spring were examined according to the variation of material parameters such as the fiber angles and resin contents of the composite material. Finally, progressive failure analysis was conducted to identify the initial failure load by means of an elastic stress analysis and specific damage criteria. As a result, it was found that damage first occurred along the edge of the leaf spring owing to the shear stresses.

Design of Experiments for Optimization of Helicopter Flight Tests (헬리콥터 비행시험 최적화를 위한 실험계획법의 적용)

  • Byun, Jai-Hyun;Lee, Gun-Myung;Kim, Se-Hee
    • Transactions of the KSME C: Technology and Education
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    • v.2 no.2
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    • pp.113-124
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    • 2014
  • In developing an aircraft, configuration determination and requirement proofing depend on flight test results. Since the flight tests require much time and high cost, systematic flight test planning and analysis are needed to reduce cost and development time. This paper presents a desirability function approach to present an integrative measure of vibration levels at important positions and suggests a fractional factorial design which is one of the experimental design methods to help perform systematic flight tests. A method to perform flight tests in stages is also suggested to further reduce the number of flight tests.

Prognostic Technique for Ball Bearing Damage (볼 베어링 손상 예측진단 방법)

  • Lee, Do Hwan;Kim, Yang Seok
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.37 no.11
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    • pp.1315-1321
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    • 2013
  • This study presents a prognostic technique for the damage state of a ball bearing. A stochastic bearing fatigue defect-propagation model is applied to estimate the damage progression rate. The damage state and the time to failure are computed by using RMS data from noisy acceleration signals. The parameters of the stochastic defect-propagation model are identified by conducting a series of run-to-failure tests for ball bearings. A regularized particle filter is applied to predict the damage progression rate and update the degradation state based on the acceleration RMS data. The future damage state is predicted based on the most recently measured data and the previously predicted damage state. The developed method was validated by comparing the prognostic results and the test data.

Study on the way how to make the recruiting Examination of 'Machinery·Metal' Subject in Technical High School. (중등임용시험 '기계·금속' 과목의 출제방안 연구)

  • Choi, Jun-Seop;Lee, Seoung-Won;Kim, Jong-Chan;Jung, Bong-Kyoon;Park, Sang-Jin;Kwon, Cha-Mi
    • 대한공업교육학회지
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    • v.31 no.2
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    • pp.111-127
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    • 2006
  • The purpose of this study is to analyze current recruiting examination and to categorize and construct test item that assess a variety of Mechanic Metal teachers in technical high school for appointing new Mechanic Metal teacher. The future developmental directions in this study are as follows: First, the examination for appointing secondary school new Mechanic Metal Teacher reflects the curriculum of the teacher education and technical high school, must be nomalize. Second, the rational readjustment of the basic necessary subjects for Machinery Metal recruiting examination is required. Third, the Mechanic Metal recruiting examination must prepare the criteria for the domain ratio of presenting problems and improve with level of presenting the question items which demands a knowledge, application and critical thinking. Fourth, in order to avoid the bias of the some subject tendency with committee making questions of different domain, more participation of a committee making questions is required. Fifth, the practical evaluation must be executed by the effective method to be able to make up for the limit of paper and pencil tests Sixth, as the long-term prospect to secure the professionalism of teacher, the recruiting examination of teachers must be carried out with the Machinery and Metal subject, respectively.

A Study on the test method of conformity characteristics of u-Healthcare drug infusion pump (유헬스케어 의약품주입펌프의 적합성 평가기술 연구)

  • Jeon, So-Hye;Park, Su-Kang
    • Proceedings of the KIEE Conference
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    • 2015.07a
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    • pp.1433-1434
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    • 2015
  • 의료기기 무선통신 기능을 포함한 유헬스케어형 기기들이 지속적으로 개발됨에 따라 전기 및 기계적 안전에 관한 공통기준규격 IEC 60601-1(3rd)과 개별규격에 더불어 추가적인 안전성 시험 항목이 요구되고 있다. 유헬스케어형 의약품주입펌프의 적합성을 평가하기 위하여 IEC60601-1-11와 IEC60601-2-24 규격을 기반으로 하여 부품 및 분류방법, 필수성능에 대한 시험항목을 도출하였다. 본 연구에서는 국제규격에 기반하여 적합성 평가기술을 개발하여 헬스케어형 의료기기의 안전성 확보와 선도적 평가기술 방안을 마련하였다.

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A Study on Electrochemical Polarization Test for Embrittlement Damage Evaluation of Aged Cr-Mo Steel (Cr-Mo강 시효재의 취화손상 평가를 위한 전기화학적 분극시험에 관한 연구)

  • Yu, Hyo-Sun
    • Journal of the Korean Society for Nondestructive Testing
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    • v.19 no.6
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    • pp.411-419
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    • 1999
  • It has been well recognized that a long term service at elevated temperature of $350^{\circ}C{\sim}550^{\circ}C$ induces embrittlement damage due to carbide precipitation and/or P, Sb and Sn segregation at grain boundaries and thereby deteriorates the grain boundary strength of heat resisting components in the energy-related plants. Therefore, it is very important to assess quantitatively the extent of embrittlement damage of heat resisting components to secure the reliable and efficient service condition and to prevent brittle failure in service. However, because fracture tests are limited in size and number of specimen obtained from the structural components, nondestructive test method is required. In this study, the optimum electrochemical parameters are investigated and discussed to evaluate nondestructive embrittlement damage for aged 2.25Cr-1Mo steels by means of electrochemical polarization test method (ECPTM) in proper corrosive environment. In addition, the electrochemical test results are compared with embrittlement degree evaluated by semi-nondestructive SP test.

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Prediction of Thermal Fatigue Life of Engine Exhaust Manifold under Thermo-mechanical Cyclic Loading (열적-기계적 반복하중을 받고 있는 엔진 배기매니폴드의 열피로 수명예측)

  • Choi, Bok-Lok;Chang, Hoon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.7
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    • pp.911-917
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    • 2010
  • In this study, we performed structural and fatigue analyses of the engine exhaust manifold that was subjected to thermo-mechanical cyclic loading. The methodologies used in this study are based on an approach in which the techniques for modeling the exhaust system, the temperature-dependent properties of the material, and thermal cyclic loading are taken into consideration and a reliable strategy is adopted for failure prediction. An application example shows that at an elevated temperature, considerable compressive plastic deformation is observed and that at a low temperature, tensile stresses remain in those parts of the test exhaust manifold where failure is observed. In order to predict fatigue life, mechanical damage is determined on the basis of the stress.strain hysteresis loops by using the classical Coffin.Manson equation and by adopting a method in which the dissipated plastic energy is taken into consideration.

Computer Simulation of Solidification Process in the Gravity Die Casting of Cast Iron (주철의 중력금형주조에서 응고과정의 컴퓨터해석)

  • Choi, Jeong-Kil;Hong, Chun-Pyo
    • Journal of Korea Foundry Society
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    • v.10 no.3
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    • pp.247-253
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    • 1990
  • 주철의 중력금형주조에서 반복작업에 따른 응고과정의 변화를 3차원의 수치해석적 방법에 의하여 컴퓨터해석을 하였다. 수치해석적 방법으로는 차분법을 채택하였다. 반복작업과정에 따라 변화되어지는 주물의 응고시간과 미세조직, 기계적성질과의 관계가 조사 되어졌다. 컴퓨터에 의해 계산된 각싸이클의 냉각속도로 부터 주물의 공정셀의 수, 경도, 인장강도등의 변화를 예측하였으며 또한 반복싸이클에 따른 금형 및 주물의 온도분포와 최종응고부위등을 예측하였고 이들은 실제주조시험에서 얻어진 결과와 비교적 잘일치하였다. 중력금형주조에서 회주철의 응고시간, 공정셀, 기계적성질 및 응고속도에 미치는 냉각수의 영향이 또한 컴퓨터해석에 의하여 잘예측되었으며 컴퓨터해석에 의한 냉각수 라인의 적절한 설계에 의하여 주물의 미세조직 및 기계적성질과 결함발생 가능위치를 효과적으로 제어할수 있음을 확인하였다.

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Manufacture and Mechanical Properties of Carbon Nanofiber Reinforced Hybrid Composites (탄소나노섬유가 강화된 하이브리드 복합재료의 제조 및 기계적 특성)

  • Chung Sang-Su;Park Ji-Sang;Kim Tae-Wook;Kong Jin-Woo
    • Composites Research
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    • v.18 no.3
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    • pp.1-6
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    • 2005
  • Carbon nanofiber exhibits superior and of ien unique characteristics of mechanical, electrical, chemical and thermal properties. Despite of the excellent properties of carbon nanofiber, the properties of carbon nanofiber filled polymer composites were not increased largely. The reason is that it is still difficult to ensure the uniform dispersion of carbon nanofiber in a polymer matrix. In this study, for improvement of the mechanical properties of composites, carbon nanofiber reinforced hybrid composites was investigated. For the dispersion of carbon nanofiber. solution blending method using ultrasonic was used. Dispersion of carbon nanoifiber was observed by scanning electron microscope (SEH). Mechanical properties were measured by universal testing machine(UTM).