• Journal of the Korean Society for Precision Engineering
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• v.12 no.12
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• pp.72-80
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• 1995

Ultraprecision machining technology has been playing a rapidly increasing and important role in manufacturing. However, the physics of the micromachining process at very small depth of cut, which is typically 1 .mu. m or less is not well understool. Shear along the shear plane and friction at the rake face dominate in conventional machining range. But sliding along the flank face of the tool due to the elastic recovery of the workpiece material and the effects of plowing due to the large effective negative rake angle resultant from the tool edge radius may become important in micromachining range. This paper suggests an orthogonal cutting model considering the cutting edge radius and then quantifies the effect of plowing due to the large effective negative rake angle.

• Proceedings of the Korea Technical Association of the Pulp and Paper Industry Conference
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• 2001.04a
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• pp.79-79
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• 2001

백판지는 포장용기로 사용되기 때문에 인쇄적성 이외에 다양한 후가공적성이 요구 된다. V Varnish Coating도 이러한 후가공적성 중의 하나로서 국내 인쇄소에서는 기계 코팅으로 불리 우며, 목적은 표면에 고분자수지 피막을 입힘으로써 인쇄물의 광택을 높여서 상품가치를 높이고 수운침투와 같은 외부환경의 변화로부터 상품을 안전하게 보관하기 위함이다. arnish C Coating은 인쇄기의 마지막 Unit에서 인쇄와 동일한 방식으로 진행되는데, 코팅액의 배합은 인쇄소와 인쇄물에 따라 상이하다. 본 연구는 Varnish Coating(OI하 기계코팅) 광택향상을 통 한 품질개선 목적으로 수행되었다. 기계 코팅의 특 성 을 파 악 하 기 위 해 서 Gas Chromatography / Mass Spectrometer와 FT -IR Sp e ectrometer를 사용하여 성문운석을 실시해본 결과 코팅액으로 사용되는 광택바니스는 아크 랄과 페놀수지를 툴루엔 계열의 용매에 녹인 용액이고, 흐$\mid$석제로 쓰이는 인쇄바니스는 스티 렌수지를 동일한 용매에 녹인 용액으로 조사되었다. 기계코팅광택 저하현상의 원인파악을 위해서 도공층의 공극구조를 Mercury Porosimeter를 이용하여 파악한 결과 기공의 부피가 상 대적으로 크게 나타났다. 위의 결과를 토대로 기계코팅광택 저하는 코팅액이 과도한 기공부피를 갖는 도공층 내부 로 대부분 홉수되고 표면에 적은 양만이 잔류하기 때문으로 판단하고 해결방안은 도공층의 기공부피를 줄이는 쪽으로 정하였다. Mayor Coater와 QC를 이용하여 Coating Color Formula t tion 번경실힘을 진행하여 도공지 물성을 분석하였다. 그 결과 Double Coating의 Top Color에 서 강력한 상호작용을 하는 Protein과 콜레이를 감량 하고 경질탄산칼숨을 배제하여 기공의 부피를 줄인 경우 기계코팅광택 향상효과가 두드러지게 나타났다. 이러한 Lab 실험을 바탕으로 결정된 Color Formulation에 대한 현장실험을 진행하였고 Lab 평가 및 실인쇄 평가 결과 원하는 수준의 기계코팅광택 향상을 얻을 수 있었다. 몇 차례의 현장실험과 Long-Run Test한 제품들에 대한 물성을 문석한 결과 기계코팅굉택은 인쇄 광택과 같은 경향을 나타냈으며 실협실적으로 간단하게 측정되는 물성 중에서 Air Permeability와 강한 음의 상관관계롤 보였다.

• Transactions of the Korean Society of Mechanical Engineers
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• v.17 no.5
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• pp.1172-1182
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• 1993

In orthogonal machining a quantitative model for burr formation process and fracture when tool exits workpiece is proposed. When no fracture during burr formation burr formation process is divided by three parts; Initiation, Development and Final burr formation. According to the properties of workpiece fracture will happen or not after initiation of burr formation. Considering the fact that fracture depends on the ductility of workpiece, the fracture strain obtained from ductile fracture criterion is used for prediction. It is verified that the fracture strain from tension test can be used as fracture criterion in burr formation without large error. For detailed observation of burr formation an experimental stage for micro orthogonal cutting inside SEM (Scanning Electron Microscope) is built. Through the comparison between model prediction and experimental result from orthogonal machining in milling machine the model is verified.

• Transactions of the Korean Society of Mechanical Engineers B
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• v.32 no.11
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• pp.824-831
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• 2008

We present a continuous size-dependent particle separator using a negative dielectrophoretic (DEP) virtual pillar array. Two major problems in the previous size-dependent particle separators include the particle clogging in the mechanical sieving structures and the fixed range of separable particle sizes. The present particle separator uses the virtual pillar array generated by negative DEP force instead of the mechanical pillar array, thus eliminating the clogging problems. It is also possible to adjust the size of separable particles since the size of virtual pillars is a function of a particle diameter and applied voltage. At an applied voltage of 500 kHz $10\;V_{rms}$ (root mean sqaure voltage) sinusidal wave and a flow rate of $0.40\;{\mu}l\;min^{-1}$, we separate $5.7\;{\mu}m$-, $8.0\;{\mu}m$-, $10.5\;{\mu}m$-, and $11.9\;{\mu}m$-diameter polystyrene (PS) beads with separation purity of 95%, 92%, 50%, and 63%, respectively. The $10.5\;{\mu}m$- and $11.9\;{\mu}m$-diameter PS beads have relatively low separation purity of 50% and 63%. However, at an applied voltage of $8\;V_{rms}$, we separate $11.9\;{\mu}m$-diameter PS beads with separation purity over 99%. Therefore, the present particle separator achieves clog-free size-dependent particle separation, which is capable of size tuning of separable particles.

• Transactions of the Korean Society of Mechanical Engineers B
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• v.35 no.12
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• pp.1335-1341
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• 2011

The purpose of this research is to investigate how separated and reattached flow affects mass transfer, by comparing the local mass transfer characteristics on an inclined flat plate with those on a parallel flat plate. The local mass transfer coefficients for the flat plate were measured using the naphthalene sublimation technique; the inclined angle of the flat plate was varied from $-10^{\circ}$ to $10^{\circ}$ at $5^{\circ}$ intervals, and the free-stream velocity was varied from 2m/s to 15m/s. At positive inclined angles, the local Sherwood numbers decreased gradually because the boundary-layer thickness increased. On the other hand, for negative inclined angles, the local Sherwood numbers assumed the minimum value at the separation point of the recirculation flow and the maximum value at the reattachment point. The average Sherwood numbers for both positive and negative inclined angles were lower than those in the case of the parallel plate.

• Transactions of the Korean Society of Mechanical Engineers B
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• v.38 no.3
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• pp.197-202
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• 2014

The efficiency of a catalytic converter depends on the flow distribution across a system's chemically active substrate. If irregularities or non-uniform flow patterns exist, the system's conversion efficiency decreases, whereas the manufacturing cost increases. Therefore, it is important to analyze the internal flow of a catalytic converter. In this study, flow pattern measurements along the minor axis were recorded at the mid and exit planes of a ceramic honeycomb catalytic converter at flow rates of 37.8 l/s and 94.4 l/s. Flow distributions of the measurement plans were compared with an automotive company's computed velocity profiles. Measurements along the minor axis showed uneven velocity profiles. The ${\upsilon}$-velocity components between the honeycomb bricks were small but somewhat erratic opposite the intake side of the converter, however, they became flatter in measurements recorded near the intake entrance. For almost all velocity values, the computer model suggested velocities greater than the measured values.

• Proceedings of the Korea Water Resources Association Conference
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• 2022.05a
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• pp.397-397
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• 2022

오늘날 급격한 인구증가 및 도시화로 인해 음식물류 폐기물 발생량이 크게 증가하였으며, 음식물류 폐기물에서 발생되는 음폐수의 적절한 처리방안에 대한 관심이 증가하였다. 혐기성 소화(Anaerobic digestion; AD)는 음폐수의 바람직한 처리방법으로 알려졌지만, 긴 처리기간 및 공정 불안정 등의 문제로 개선이 필요하며, 그 중 기존 AD에 보조 반응조를 추가한 보조 미생물전기화학적 혐기성소화(Auxiliary bioelectrochemical anaerobic digestion; ABEAD)가 적절한 개선방안으로 제시되었다. 하지만 아직 20 L 이상 용량에서의 연구는 이뤄지지 않았으며, 따라서 본 연구에서는 100 L의 용량에서 ABEAD의 성능향상을 평가하고 규모증가에 따른 성능변화를 비교하였다. 반응조는 AD와 ABEAD로 구성되었다. 유효용량 100 L, 유기물부하율 4 kg/m³/d, HRT 20 days 및 중온소화(35℃) 조건으로 운전하였으며, AD는 기계적 교반, ABEAD는 기계적 교반 및 펌프를 통한 bulk 용액 순환이 이뤄졌다. ABEAD의 전극재질은 SUS304를 사용하였고, 0.4V의 전압을 공급하였다. 성능비교는 pH, 휘발성지방산(Volatile fatty acids; VFAs), 유기물제거율 및 메탄 생성량을 비교해 수행하였다. 실험결과 AD는 pH 및 VFAs가 각각 평균 7.37 및 3,880 mg/L, ABEAD는 각각 평균 7.5 및 2,870 mg/L로 VFAs의 빠른 처리를 통해 공정안전성 향상되었고, 유기물제거율 및 메탄생성량의 경우 AD는 각각 평균 65.8 % 및 85.1 L/d, ABEAD는 각각 평균 76.1 % 및 108.1 L/d로 유기물의 빠른 처리 및 메탄전환이 이루어져 비교적 큰 규모에서도 ABEAD의 성능향상이 나타남을 확인하였다. 또한 이전 소규모 연구들과 비교를 통해 규모에 따른 성능향상폭을 비교했을 때에도 큰 차이가 나지 않는 것으로 판단되며, 따라서 ABEAD는 BEAD 기술의 상용화 및 적용에 적합한 것으로 사료된다.

• The Journal of the Acoustical Society of Korea
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• v.43 no.1
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• pp.122-130
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• 2024

Vibration of compressor in the air-conditioner outdoor unit have known to be main noise source radiated from outdoor unit. However, as the operating speed of compressor increase, the relative contribution of flow induced vibration and noise is also increase. In this paper, the numerical method was established to predict fluid-borne noise from compressor discharging pipe of air-conditioner outdoor unit. In this step, numerical result was compared to experimental one to verify numerical method. Additionally, the effects of pressure pulsation of compressor and compressor vibration into radiated noise were investigated in frequency domain. It was confirmed that the compressor vibration contributed to the low frequency band, while the pressure pulsation dose to the high frequency band.

• Elastomers and Composites
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• v.49 no.2
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• pp.95-102
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• 2014

The noise between floors of apartment has been hot issue nowadays. In order to improve the noise insulation performance, we proposed the antivibration rubber system which can be applied to the floor system for sound insulation. Among various types of elastomer, butyl rubber showed the good aging characteristic, low rebound resilience and high damping factor. Thus, the butyl rubber was selected as a basic rubber for antivibration rubber system. The effects of type and loading amounts of carbon black on antivibration properties of butyl rubber were studied. The increase of surface area and the content of carbon black resulted in high bound rubber fraction, high mechanical property, low rebound resilience, and high damping factor of butyl rubber. Based on the results of this study, the new antivibration rubber was prepared and applied to the floor system for sound insulation. The impact sounds of floor system proposed in this study were 40 dB and 43 dB in cases of light weight and heavy weight impact sound, respectively.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.18 no.2
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• pp.29-37
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• 2019

In this study, emotional adjectives about the operating sound quality of the vehicle power seat are constructed, and the effectiveness of the emotional adjectives are verified by evaluating the operating sound quality. First, emotional adjectives were collected from the literature related to the automobile field and other sound qualities. A questionnaire was made using these adjectives. The questionnaire was designed to be able to select all adjectives that could express the operating noise of the power seat slide adjuster by applying the multiple- response method. Next, a subjective sound quality evaluation was conducted using the emotional adjectives. In the evaluation, we first recorded the operating noise for two power seats. Second, the subjective sound quality evaluation was performed on the recorded operating noise using a loudspeaker. Finally, through a statistical analysis on the sound quality evaluation results, the relationship between the semantic space and the preference score was verified, and the validity of the emotional adjectives was verified.