• Title/Summary/Keyword: 금속 접착

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Effects of Adherend Thickness on Adhesive Strength between Organic Adhesive and Metal Adherend (고분자 접착제와 금속 피착재의 접착강도에 미치는 피착재 두께의 영향)

  • Ha, Yungeun;Sim, Jun-Hyung;Baeg, Ju-Hwan;Kim, Min-Kyun;Cho, Young-Rae
    • Journal of the Microelectronics and Packaging Society
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    • v.27 no.4
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    • pp.127-133
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    • 2020
  • It is important to measure the quantitative adhesive strength between an organic adhesive and a metal adherend. In measuring the adhesive strength between an organic adhesive and a metal adherend, the effect of the kind and thickness of the adherend on the adhesive strength was studied. Two kinds of metal adherends were selected, aluminum (Al1050) and stainless steel (STS304), and a dolly test and a lap shear test were used to measure the adhesive strength. When measuring the adhesive strength between the organic adhesive and the metal adherend by the tensile stress mode of dolly test, the change in the thickness of the metal adherend had little effect on the adhesive strength, however, the adhesive strength was different depending on the kind of the adherend. On the other hand, when measuring the adhesive strength between the organic adhesive and the metal adherend by the lap shear test, the change in the relative thickness of the metal adherend had an effect on the adhesive strength. The reason is that the bending phenomenon of the adherend occurring in the edge of bonding region during the lap shear test contributes to lowering the adhesive strength by generating additional tensile stress in the bonding region. From this work, it is concluded that the dolly test could be widely used when measuring the quantitative adhesive strength of organic adhesives and metal adherend because there is little change in adhesive strength even though the thickness of the adherend is changed.

Fabrication and Performance Evaluation of Thin Polysilicon Strain Gauge Bonded to Metal Cantilever Beam (금속 외팔보에 접착된 박막 실리콘 스트레인 게이지의 제작 및 성능 평가)

  • Kim, Yong-Dae;Kim, Young-Deok;Lee, Chul-Sub;Kwon, Se-Jin
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.4
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    • pp.391-398
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    • 2010
  • In this paper, we propose a sensor design by using a polysilicon strain gauge bonded to a metal diaphragm. The fabrication process of the thin polysilicon strain gauges having thicknesses of $50\;{\mu}m$ was established using conventional MEMS technologies; further, the technique of glass frit bonding of the polysilicon strain gauge to the stainless steel diaphragm was established. Performance of the polysilicon strain gauge bonded to the metal cantilever beam was evaluated. The gauge factor, temperature coefficient of resistance (TCR), nonlinearity, and hysteresis of the polysilicon strain gauge were measured. The results demonstrate that the resistance increases linearly with tensile stress, while it decreases with compressive stress. The value of the gauge factor, which represents the sensitivity of strain gauges, is 34.0; this value is about 7.15 times higher than the gauge factor of a metal-foil strain gauge. The resistance of the polysilicon strain gauge decreases linearly with an increase in the temperature, and TCR is $-328\;ppm/^{\circ}C$. Further, nonlinearity and hysteresis are 0.21 % FS and 0.17 % FS, respectively.

Study on the Thermal Behavior and Adhesion Properties of Polyurethane Hot Melt Adhesive via Induction Heating (유도가열에 의한 폴리우레탄 핫멜트 접착제의 열적 거동 및 접착특성 연구)

  • Jeon, Ho Kyyon;Park, Hyun Ju;Lee, Ji Eun;Lee, Jonh Hwan;Oh, Sang Taek
    • Journal of Adhesion and Interface
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    • v.19 no.4
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    • pp.167-172
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    • 2018
  • In this study, a polyurethane hot melt adhesive was synthesized and metal particles sensitive to induction heating were added to produce an induction heating melt adhesive. The thermal behavior and adhesion characteristics of metal particles were investigated according to the kind, size and induction heating conditions. Among the various metal particles, induction heating efficiency was the best when nickel and iron were applied. Induction heating efficiency increased with decreasing metal particle size. In addition, the strength of the induction heating power of the adhesive was high and the adhesive strength was improved as the adhesive thickness was thinner.

안테나 유도(AI) 방식 3차원 대면적 플라즈마를 이용한 폴리우레탄, 고무, 파일론의 표면 개질 기술

  • Lee, Keunho;Choi, Chulchae;Han, Yonggyu;Song, Seok-Kyun
    • Proceedings of the Korean Vacuum Society Conference
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    • 2013.02a
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    • pp.139-139
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    • 2013
  • 본 발표에서는 3차원 안테나 유도 방식(3DAI)의 대기압 플라즈마 발생기술을 소개하고 그 응용에 대해 논의하고자 한다. 3DAI (3 Dimensional Antenna Induced) 방식의 가장 큰 특징은 하나의 전원 장치로 아크 발생 없이 다수의 금속 전극에서 플라즈마를 발생 할 수 있다는 특징과 3차원과 같은 높이 100 mm 이상의 큰 volume에서 플라즈마를 발생할 수 있는 기술로 그 적용을 확대할 수 있을 것으로 기대되는 기술이다. 다수의 금속 전극에서 플라즈마를 발생 시키는 기술은 대면적 처리가 가능하다는 의미이며 금속 전극을 사용한다는 것은 반 영구적 전극 사용을 할 수 있다는 의미로 해석할 수 있다. 본 연구에서는 신발 접착에 필요한 플라즈마 처리면적 350 mm, 플라즈마 발생 높이 100 mm급 3DAI 대기압 플라즈마 발생 장치를 개발하였다. 개발된 3DAI 플라즈마 기술을 이용하여 신발 재료 접착에 적용하였다. 화학 약품인 프라이머를 사용하지 않고 수성접착제를 사용하여 밑창인 고무와 중창인 IP 및 PU 등에서 모두 초기 접착 강도 1.5 kg/cm 이상, 경시 접착강도 3.5 kg/cm 이상으로 모재가 대부분 파괴되는 접착 강도를 얻었으며, 접착 수율이 99.9% 이상의 높은 생산성을 보여주고 있다.

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Effects of Metal Coatings on Adhesive Characteristics of Gecko-like Micro Structures (도마뱀 인공섬모 구조물의 접착 특성에 금속코팅이 미치는 영향)

  • Kim, Gyu Hye;An, Tea Chang;Hwang, Hui Yun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.39 no.11
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    • pp.1099-1103
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    • 2015
  • Recently, there have been several studies on the inspiration and application of optimized natural structures. One study introduced a new adhesion method that was inspired by the feet of geckos because of their superior features such as high adhesion strength, ease-of-removal, and they are environmentally friendly. Various micro- or nano-structures were fabricated and tested for gecko-like dry adhesives, but gecko-like dry adhesives that were developed became easily worn from frequent use. In this study, we propose a metal-coating method to improve the durability of gecko-like dry adhesives. We evaluate the initial adhesion strength and durability by performing repeated adhesion tests on a glass plate. The initial adhesive strength of gold-coated micro-structures was 60% of that for non-coated ones. However, the adhesive strength of gold-coated micro-structures was kept as 58% of their initial adhesion strength, while that of non-coated ones was only 40%.

Shear bond strength between gold alloy and orthodontic metal bracket using light emitting diode curing light (Light emitting diode를 이용한 광중합 시 금합금과 교정용 금속 브라켓의 전단접착강도)

  • Jung, Min-Ho;Chung, Shin-Hye;Shon, Won-Jun
    • The korean journal of orthodontics
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    • v.40 no.1
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    • pp.27-33
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    • 2010
  • Objective: The need to bond orthodontic brackets onto various alloys has increased because of the increasing demand for adult orthodontic treatment. This study tried to evaluate the shear bond strength between gold alloy and metal bracket using light emitting diode (LED) light curing after metal primer and silicoating surface conditioning. Methods: Half of the type III gold alloy plates were treated with sandblasting with aluminum oxide and metal primer containing 4-META. the other half were treated with silica and silane. Metal brackets were bonded with Transbond XT light curing adhesive on these plates and shear bond strength were evaluated 1 hour, 6 hours, and 24 hours later. The differences of shear bond strength between groups were evaluated with two-way ANOVA. Results: The results showed higher bond strength in the silicoating group and a tendency of bond strength increase over time. Conclusions: When using LED curing lights for metal bracket bonding to alloy surfaces, long curing time and silicoating can produce a reliable bonding strength.

Adhesive Strength of dry Adhesive Structures Depending on the Thickness of Metal Coating (건식 접착 구조물의 금속 코팅 두께에 따른 접착강도 변화)

  • Kim, Gyu Hye;Kwon, Da Som;Kim, Mi Jung;Kim, Su Hee;Yoon, Ji Won;An, Tea Chang;Hwang, Hui Yun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.40 no.7
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    • pp.673-677
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    • 2016
  • Recently, engineering applications have started to adopt solutions inspired by nature. The peculiar adhesive properties of gecko skin are an example, as they allow the animal to move freely on vertical walls and even on ceilings. The high adhesive forces between gecko feet and walls are due to the hierarchical microscopical structure of the skin. In this study, the effect of metal coatings on the adhesive strength of synthetic, hierarchically structured, dry adhesives was investigated. Synthetic dry adhesives were fabricated using PDMS micro-molds prepared by photolithography. Metal coatings on synthetic dry adhesives were formed by plasma sputtering. Adhesive strength was measured by pure shear tests. The highest adhesion strengths were found with coatings composed of 4 nm thick layers of Indium, 8 nm thick layers of Zinc and 6 nm thick layers of Gold, respectively.

Effect of metal primer and thermocycling on shear bonding strength between the orthodontic bracket and gold alloy (치과용 금합금에 대한 금속 프라이머 처리와 열순환 처리가 교정용 브라켓의 전단결합강도에 미치는 영향)

  • Lee, Young-Kee;Cha, Jung-Yul;Yu, Hyung-Seog;Hwang, Chung-Ju
    • The korean journal of orthodontics
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    • v.39 no.5
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    • pp.320-329
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    • 2009
  • Objective: The aim of this study was to evaluate the effect of metal primers and thermocycling on shear bond strength between the orthodontic bracket and gold alloy. Methods: For this study, 80 specimens made of dental gold alloy were divided into 8 groups based on the combination of metal primers (none, Alloy primer, Metaltite, V-primer) and thermocycling (with and without thermocycling). Shear bond strength testing was performed with a universal testing machine. Bond failure sites were classified by a modified ARI (Adhesive Remnant Index) score. Results: All metal primer treated groups showed a significantly higher shear bond strength than the only sandblasting treated group without thermocycling (p < 0.05). There were no significant differences on shear bond strength in the groups with thermocycling (p > 0.05). Bond failure sites of the metal primer treated group without thermocycling occurred at gold alloy/adhesive interface, whereas there were no differences on bonding failure sites in the groups with thermocycling. Conclusions: These findings suggest that using metal primer on gold alloy enhances the initial bracket bond strength. But, this effect was not shown with thermocycling.

Lap Shear Strength Test of Space Adhesives (우주용 접착제의 중첩 전단 강도 시험)

  • 서유덕;박상훈;윤성기;이상률;이덕규;장홍술;이승훈;김현중;김지연;엄태경;이응식;정대준
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.34 no.10
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    • pp.40-47
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    • 2006
  • Optical performance of the mirror for satellite camera is highly dependent on the adhesive properties of its support. Therefore, in this paper, the adhesive properties of three kinds of space adhesives are investigated. For this purpose, the lap shear test is performed with Zerodur-to-metal lap shear specimen as well as metal-to-metal one. And it is also investigated whether reliable adhesive strength can be secured after the specific thermal cycle. Finally, the properties of three adhesives are compared with each other.