• Title/Summary/Keyword: 금속 이행

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A Study on Welding Performance Improvement of $CO_2$ Inverter Arc Welding Machine by Short Circuiting Delay Control and Arc Reignition Detection Control (단락지연제어 및 아크재생검출제어에 의한 $CO_2$ 인버터 아크 용접기의 용접성능향상에 관한 연구)

  • 고재석;김길남;채영민;이승요;이명언;최규하
    • The Transactions of the Korean Institute of Power Electronics
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    • v.7 no.3
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    • pp.272-280
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    • 2002
  • The recent research topics on $CO_2$ arc welding power supplies are focused mainly on the reduction of spatter generation. The method for reducing the spatters can be approached in several ways: finding the new materials fur consumable electrode and shielding gases, researching on the circuit topology and the controller. In this paper, the metal transfer and several control methods for the $CO_2$ GMAW were described. And it was proposed and compared with other schemes that the control method for reducing spatter by controlling the welding current when short-circuit and re-ignition.

Effect of Transfer mode on the Overlay weldment in GMA welding (GMA용접에 용접이행모드가 오버레이 용접부에 미치는 영향)

  • Kim, Nam-Hoon;Koh, Jin-Hyun;Seo, H-H;Kim, I-J;Kim, J-K
    • Proceedings of the KAIS Fall Conference
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    • 2011.12b
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    • pp.382-384
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    • 2011
  • 최근 오일샌드, 극지유전, 심해저자원 등 극한지 자원개발이 활발해짐에 따라 수요가 증대되고 있는 극한지용 내마식 소재는 내마식성과 함께 저온 인성이 요구되고 있다. 철계 합금에서 관찰되는 변형유기 마르텐사이트 상변태는 입자의 충돌에 의한 충격을 흡수하고 소재의 표면을 가공경화시켜 내마식성 향상 및 저온 인성에 기여할 수 있을 것으로 기대되고 있지만 합금조성의 정교한 제어가 필요하기 때문에 오버레이 용접에 적용하기 위해서는 모재와의 희석률을 제어하는 방안이 필요하다. 용접플럭스 설계기술은 용접시 금속이행모드, 용융풀 거동 등과 같은 용접현상 제어를 통해 오버레이 용접재료의 용접성과 용접비드형상, 용접부 희석률을 최적화할 수 있는 기술이다. 본 연구에서는 내마식 고인성 오버레이 용접재료의 개발을 위해 다양한 용접플럭스를 첨가한 메탈코어드 와이어를 제조하고 일정 송급속도에서 GMA 용접시 용접전압과 용접전류 간의 관계를 분석하여 용접플럭스가 아크현상 및 희석률에 미치는 영향을 조사하였다.

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Enhancement of the Life of Refractories through the Operational Experience of Plasma Torch Melter (플라즈마토치 용융로 운전경험을 통한 내화물 수명 증진 방안)

  • Moon, Young Pyo;Choi, Jang Young
    • Journal of Nuclear Fuel Cycle and Waste Technology(JNFCWT)
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    • v.14 no.2
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    • pp.169-178
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    • 2016
  • The properties of wastes for melting need to be considered to minimize the maintenance of refractory and to discharge the molten slags smoothly from a plasma torch melter. When the nonflammable wastes from nuclear facilities such as concrete debris, glass, sand, etc., are melted, they become acid slags with low basicity since the chemical composition has much more acid oxides than basic oxides. A molten slag does not have good characteristics of discharge and is mainly responsible for the refractory erosion due to its low liquidity. In case of a stationary plasma torch melter with a slant tapping port on the wall, a fixed amount of molten slags remains inside of tapping hole as well as the melter inside after tapping out. Nonmetallic slags keep the temperature higher than melting point of metal because metallic slags located on the bottom of melter by specific gravity difference are simultaneously melted when dual mode plasma torch operates in transferred mode. In order to minimize the refractory erosion, the compatible refractories are selected considering the temperature inside the melter and the melting behavior of slags whether to contact or noncontact with molten slags. An acidic refractory shall not be installed in adjacent to a basic refractory for the resistibility against corrosion.

Research on Co- and Mo-Based Catalysts for the Oxygen Evolution Reaction in Electrochemical Water Splitting System (전기화학적 물 분해 시스템에서 산소발생반응을 위한 Co와 Mo 기반 촉매의 최근 연구 동향)

  • Junseong Park;Won Suk Jung;Jong Chan Bu
    • Journal of the Korean Electrochemical Society
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    • v.26 no.4
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    • pp.64-70
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    • 2023
  • Global warming is getting worse since a dramatic increase in greenhouse gas emissions recently. As a result, the necessity and implementation of carbon neutrality is required more urgently. To do this, among various new and renewable energies, attention in hydrogen arises. Hydrogen as a carbon-free power source is an abundant resource on Earth and is eco-friendly. Eventually, perfectly eco-friendly hydrogen can be obtained through electrolysis of water. However, the catalyst used in the oxygen evolution reaction is rare and expensive, and has a durability issue. Consequently, the development of a non-precious metal catalyst is necessary. In this review paper, we summarize and introduce Co- and Mo- based catalysts among recently announced oxygen evolution catalysts. This will help understand the design of catalyst to increase the activity and durability of non-precious metal catalysts.

A Study on the Preparation and Wear Characteristics of TiC Hardfaced Layers on Aluminium alloy by PTA Method (PTA법에 의한 TiC 분말 표면강화 AL 합금층의 제조 및 마모특성에 관한 연구)

  • 민준원;유승을
    • Transactions of the Korean Society of Automotive Engineers
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    • v.7 no.9
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    • pp.138-145
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    • 1999
  • Surface hardening of AC4C aluminium alloy with TiC powders was obtained by plasma transferred are (PTA) method, Bead appearance, microstrucutre and wear behavior were characterized in relation to the torch current, powder feed rate and wear condition. The width and the depth of bead were mainly increased with increasing torch current. The comparison of wear behavior between AC4C alloy and PTA treated AC4C alloy showed the remarkable enhancement of wear resistance.

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A study on monitoring of welding signals in gas metal arc welding (GMA용접의 용접신호 모니터링에 관한 연구)

  • 신정식;김재웅;나석주
    • Journal of Welding and Joining
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    • v.9 no.3
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    • pp.34-40
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    • 1991
  • An automatic welding system was constructed with a personal computer to capture the welding data in addition to vision seam tracking for the gas metal arc welding process. The monitoring of welding signals is composed of the acquisition of welding voltage and current, obtained by using two differential amplifiers and A/D converters, and processing of the measured data. Using interrupt handing circuit for time sharing, two jobs of seam tracking and monitoring were performed at the required sampling time. Relations between welding signals and various welding circumstances were analyzed from the experimental results.

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The effect of external electromagnetic force in GMAW (외부 전자기력을 이용한 가스메탈 아크용접법에 관한 연구)

  • Lee, Seong-Ho;Lee, Jae-Yun;Kim, Jae-Seong;Lee, Bo-Young
    • Proceedings of the KSME Conference
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    • 2003.11a
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    • pp.1741-1746
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    • 2003
  • Effects of electromagnetic force which is one of the most important factor of metal transfer that affects bead geometry and microstructure of weld metal in GMAW(gas metal arc welding). In this paper, different ways of external electromagnetic forces were applied on GMAW process and their effects on the welding were studied. On certain conditions, better bead geometry, better influence on the arc and metal transfer mode and higher welding efficiency could be obtained. Experimental methods and their results will be presented.

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Construction of the Detection System for Endocrine Disrupters using Yeast Two-Hybrid Systems and Their Application (효모를 이용한 내분비계장애 활성을 가지는 화학물질의 검출계의 구축과 그 응용에 관한 연구)

  • 이행석;류재천
    • Proceedings of the Korea Society of Environmental Toocicology Conference
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    • 2002.10a
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    • pp.119-121
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    • 2002
  • 인류는 1,500 만 종류에 달하는 화학물질을 합성 혹은 분리ㆍ동정 해왔다. 그리고 현재 약 10 만 종류 정도의 화학물질이 상업적으로 이용되고 있다. 이들 화학물질 중에 유기염소화합물, 공업용화합물, 농약류, 유기취소(bromine)화합물, 중금속 및 유기금속, 식물 및 합성에스트로겐 등을 포함한 수십 종의 화합물이 내분비계장애물질 (Endocrine Disruptors, EDs)로서 생각, 혹은 의심되고 있다. 그러나, 대부분의 다른 화합물에 대해서는 그것들이 내분비계장애 작용을 가지고 있는지에 대한 충분한 지견이 얻어지지 않고 있어 이들 화학물질의 내분비계장애 작용을 평가하기 위해서는 신속 또는 간편한 검출계의 확립은 매우 중요하다.

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Analysis of Weld Pool Flow and Shape Considering the Impact of Droplets in GMAW (GMAW에서 용적입사를 고려한 용융지 유동 및 형상해석)

  • 박현성;이세현;엄기원
    • Journal of Welding and Joining
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    • v.16 no.2
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    • pp.40-47
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    • 1998
  • In the present study, depressions of the GMA weld pool due to the impact of droplet are numerically investigated. The numerical simulation is conducted on the basis of the Navier-Stokes equation and the volume of fluid(VOF) functions. The kinetic energy of transferring droplet makes a depression of the weld pool surface. The surface active element affects the depression of the weld pool. The droplets transferred efficiently to the bottom of the weld pool, along with electromagnetic force make the finger shape penetration at the high current GMAW.

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Signal Processing Algorithm for Analysis of Welding Phenomena (용접현상분석을 위한 신호 처리 알고리즘)

  • 나석주;문형순
    • Journal of Welding and Joining
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    • v.14 no.4
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    • pp.24-32
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    • 1996
  • 용접공정 해석을 위한 접근방법중에서 우선적으로 결정해야할 사항으로는 비선형적인 요소와 복잡한 물리현상들을 실제적으로 해석하기위한 측정변수의 선정과 이러한 변수를 사용하여 물리적인 현상을 적절히 표현할 수 있는 알고리즘의 개발 등 을 들 수 있다. 최근까지의 연구결과를 바탕으로 해서 측정변수들의 예를 들면 용접 전류(welding current), 아크전압(arc voltage), 음향신호(acoustic signal), 아크 광(arc light) 그리고 온도(temperature)등이 있다. 용접공정을 분석하기 위한 알고 리즘으로는 확률론적 접근(statistical approach), 다양한 실험치를 이용한 인공지능 적 접근(artificial intelligence approach) 그리고 경험치를 바탕으로 인덱스(index) 을 선정하여 이를 직접 사용하는 방법 및 인공지능과 결합된 형태를 이용하는 방법등 이 있다. 또한 용접공정의 특성을 분석하기 위해서는 크게 금속이행모드(metal transfer mode), 아크의 안정성(arc stability) 그리고 용접품질(weld quality) 등을 판별할 수 있는 알고리즘의 개발이 필수적이라 할 수 있다. 본 논문에서는 용접공정 분석과 관련된 최근까지의 연구동향 및 용접신호의 특성을 좀더 심도있게 분석하기 위해 구축해야 할 필수 요건 등을 소개하고자 하며 이를 사용자가 손쉽게 이용할 수 있는 사용자 인터페이스 프로그램을 개괄적으로 설명하고자 한다.

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