• Title/Summary/Keyword: 금속 부식

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스테인레스 鋼熔接部의 應力부식균열 特性

  • 향정희언;이영호
    • Journal of Welding and Joining
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    • v.4 no.1
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    • pp.16-31
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    • 1986
  • 스테인레스강의 주요성능은 내식성이기 때문에 부식성의 환경에서 사용되는 일이 많다. 이 때문 에 스테인레스 강제강치에서는 부식에 관계되는 사고가 대단히 많다. 그림1(a)은 일본화학공학협 회가 1987년부터 1982년사이에 화학장치에 발생한 615건의 손상을 종류별로 분류한 것이다. 전면 부식, 공식, 동력부식균열등의 습성환경에서의 전기화학적 부식이 전체의 54%나 점하고 있 다. 이들 손상에 재료별로 보면 그림1(b)와 같이 스테인레스강이 차지하는 비율이 총 1/4에 달하 고 있다. 또한, 별도조사결과에 의하면 각종손상이 용접이음부에서 약 50% 발생하고 있어, 용접 이음부가 부식성환경에서 사용되는 경우에는 이를 부식현상과 그 방지대책을 세우지 않으면 안된다. 용접부에서 이들 부식현상이 발생하기 쉬운 것은 다음과 같은 요인으로 생각된다. (1) 용접내부는 모재와는 다른 금속조직을 가진다. (2) 용접잔류응력이 존재한다. (3) 용접결함이나 이음형식에 의한 형상불연속 놋치화하여 응력집중을 가져온다. 또한 이들이 표 면에 개구한 극간부식을 가질때에는 극간부식의 요인이 된다. 본고에서는 이들 부식현상중 가장 중요한 오-스테이나트계스테인레스강 용접부에서의 응력부식균열 현상에 대하여 설명한다.

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A Study for Physical Properties and Corrosion for Metals after Softening of Wood (포화염수 삶음 처리가 목재의 물리적 특성 및 금속 부식에 미치는 영향)

  • Park, Jin Young;Kim, Soo Chul
    • Journal of Conservation Science
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    • v.35 no.6
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    • pp.621-630
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    • 2019
  • A woodblock softening process using saltwater was investigated in order to reduce the cracks and distortion caused by the woodblock-making process and to make the woodblock softer and sculpturing easier. Although anatomical studies of woodblocks have been ongoing for years, little work has been done on softening treatments using natural materials. Hence, the purpose of this paper is to investigate the change in the physical properties of wood treated with saturated brine and the effect of salt on metal nails found embedded in woodblocks. After boiling for twelve h each in water and saturated brine, the saltwater-boiled specimens have longer drying times than the water-boiled specimens. Further, it was observed that salt particles penetrated the cells in the wood. As a result of exposing the copper and iron nails, which were stuck in each specimen, to a high humidity environment, the weight of the saltwater-boiled specimens increased due to the hygroscopicity of the salt. Corrosion of the nails also occurred. This result is similar to the problem that appears on the edge of a woodblock. In conclusion, it was shown that salt in the wood cells affects the corrosion of metal embedded in the wood.

Evaluation of the corrosion property on the welded zone of forged steel piston crown with types of filler metals (용접재료별 단강 피스톤 크라운 용접부위의 부식특성에 대한 평가)

  • Moon, Kyung-Man;Won, Jong-Pil;Lee, Myeong-Hoon;Baek, Tae-Sil;Kim, Jin-Gyeong
    • Journal of Advanced Marine Engineering and Technology
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    • v.38 no.4
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    • pp.409-417
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    • 2014
  • Since the oil price has been significantly jumped for recent some years, the diesel engine of the merchant ship has been mainly used the heavy oil of low quality. Thus, it has been often exposed to severely corrosive environment more and more because temperature of the exhaust gas in a combustion chamber is getting higher and higher with increasing of using the heavy oil of low quality. As a result, wear and corrosion of most parts surrounded with combustion chamber is more serious compared to the other parts of the engine. Therefore, an optimum weldment for these parts is very important to prolong their lifetime in a economical point of view. In this study, four types of filler metals such as Inconel 625, 718, 1.25Cr-0.5Mo and 0.5Mo were welded with SMAW and GTAW methods in the forged steel which would be generally used with piston crown material. And the corrosion properties of weld metal, heat affected zone and base metal were investigated using electrochemical methods such as measurement of corrosion potential, anodic polarization curves, cyclic voltammogram and impedance etc. in 35% H2SO4 solution. The weld metal and base metal exhibited the best and worst corrosion resistance in all cases of filler metals. In particular, the weld metal welded with filler metals of Inconel 718 revealed the best corrosion resistance among the filler metals, and Inconel 625 followed the Inconel 718. Hardness relatively indicated higher value in the weld metal compared to the base metal. Furthermore, Inconel 625 and 718 indicated higher values of hardness compared to 1.25cr-0.5Mo and 0,5Mo filler metals in the weld metal.

Competitive Adsorption of Cd and Cu on Surface of Humic Acid Extracted from Peat (피트에서 추출한 부식산 표면에 대한 카드뮴과 구리의 경쟁 흡착)

  • Lim, Soo-Kil;Chung, Chang-Yoon;Ok, Yong-Sik;Kim, Jeong-Gyu
    • Korean Journal of Soil Science and Fertilizer
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    • v.35 no.6
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    • pp.344-351
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    • 2002
  • Chemical speciation and transport of heavy metals in soil environment could be controlled by humic acid. In order to understand the mechanism on competitive adsorption of Cd and Cu on the surface of humic acid extracted from peat, the charge development of humic acid were investigate through a batch adsorption experiment with a series of different background electrolytes levels. The competitive adsorption of Cd and Cu to the humic acid were estimated according to the model using the proton binding constant obtained from the above batch test. The affinity of Cu to the carboxyl group on the humic acid was higher than that of Cd, but the affinity to the phenolic group was lower than to the carboxyl group. It seems that the amount of adsorbed Cd and Cu could be estimated using the proton binding constant obtained from a solution with single background ion. However, it is difficult to interpret the competitive adsorption of Cd and Cu with the constant for single background ion.

A Study on Rust Cleaning of Various Industrial Equipment Using Cosmetic and Food Materials (화장품과 식품 재료를 이용한 각종 산업장비 녹(rust) 세정에 관한 연구)

  • Yeom, Seok-Jae;Jung, Sundo;Oh, Eunha
    • Journal of the Korean Applied Science and Technology
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    • v.38 no.1
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    • pp.19-28
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    • 2021
  • Corrosion is the degradation of metals by reaction with the environment. It is difficult to completely remove. Corrosion proceeds rapidly after the protective barrier is destroyed, and several reactions occur that alter the composition and properties of the metal surface and local environments, such as diffusion of metal cations into the matrix, the formation of oxides, and local pH changes. The study of corrosion of steel and iron is of theoretical and practical interest and is receiving considerable attention. Acid solutions, which are widely used in industrial pickling, acid descaling, cleaning and acidification of oil wells, require the use of corrosion inhibitors to suppress corrosion attacks on metallic materials. Physical removal of rust requires expensive special equipment, and chemical removal of it can cause corrosion or shorten the life of the metal. In this study, an eco-friendly rust cleaner was developed using cosmetics and food materials by applying the concept of perm reducing agent and chelate, and applied to remove rust from industrial and hot water pipes and various industrial devices. As a result, it was found that rust cleaners remove rust more effectively and safely compared to conventional treatment methods. At the same time, the rust removal efficiency was 1.75 to 2.5 times better for industrial piping and 1.56 to 2.2 times better for boiler hot water than conventional methods.

A Study on Particulate Behavior of Nickel Ferrite (니켈 페라이트의 입자 거동 연구)

  • Ku, Hee-Kwon;Park, Byung-Gi;Kim, Jong-Yung;Jeong, Eun-Sun
    • Proceedings of the KAIS Fall Conference
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    • 2008.11a
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    • pp.365-367
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    • 2008
  • 원자로 냉각계통의 압력경계를 구성하고 있는 재료들의 부식은 재료 표면에 형성되는 산화막, 금속재료의 구성성분이 용해되어 생성된 가용성 화학종 및 산화물 입자 형태의 부식생성물들을 발생시킨다. 금속합금의 부식에 의한 가용성 화학종 및 입자들의 방출은 원자로 냉각계통에서 노심과 증기발생기를 순환하면서 연료피복관 위에 침전되어 여러 가지 문제를 야기한다. 크러드는 구조재료의 부식에 기인하여 발생한 부식생성물들이 냉각수에 부유하여 떠다니거나 피복관 표면에 침적하여 형성되며 주로 니켈과 철 산화물로 구성되어 있다. 원자로 냉각계통에서 크러드를 최소화하기 위하여 수화학 조건들을 제어하지만 장주기 고연소도 노심에서 AOA 현상을 일으키는 주된 원인이 되고 있다. 피복관 위에 침적되는 크러드는 붕소의 잠복위치를 제공할 뿐만 아니라 냉각수의 압력강하를 증가시키고 피복관의 부식 및 파손 원인을 제공하며 방사선 준위가 증가하도록 한다. 따라서 본 연구에서는 반응속도론적 관점에서 원자로 정지시의 용출 크러드 특성에 대한 연구를 수행하였다.

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Evaluaton of Corrosion-resistant Alloys for Safety Metal Filter of IGCC System (석탄가스 정제를 위한 safety filter 제작용 내식 합금의 평가)

  • 박영철;최주홍
    • Journal of Energy Engineering
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    • v.10 no.2
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    • pp.132-139
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    • 2001
  • 석탄가스화 복합발전의 집진 공정에 사용하기 위한 금속제 safety filter의 재질 선정을 위하여 황화수소 가스 분위기에서 합금강의 부식 특성을 규명하였다. 사용 합금강은 SUS 310, SUS 316, Inconel 600과 Hastelloy X이다. 전기로 내에 설치된 지름 50mm의 qualtz 튜브 반응기에서 부식실험이 행하여졌다. 40$0^{\circ}C$부터 $700^{\circ}C$까지의 등은 조건에서 실험이 행하여졌고, 분위기 가스의 영향을 보기 위하여 H$_2$S 가스를 함유한 $N_2$(dry), $N_2$(saturation), $CO_2$(dry), 그리고 석탄가스 분위기에서 실험하였다. 부식 생성물을 파악하기 위하여 X-ray 회절기와 주사전자현미경 분석이 함께 이루어졌다. 1.7% H$_2$S, $600^{\circ}C$ 이하 온도 조건에서는 니켈계 내식강 중 Hastelloy X와 철계 내식강 중 SUS 310 등 고크롬 합금강이 IGCC 용 필터 소재 금속으로서 높은 내부식성을 나타내었다. 0.3%~4.99% 황화수소 농도 범위에서 황화수소 농도 변화에 따라서 SUS 310의 경우 3~237mg/d$m^2$.day, Inconel 600의 경우 4~660mg/d$m^2$.day로 부식속도는 크게 증가되었다. 50$0^{\circ}C$, 석탄가스 분위기에서 부식속도는 SUS 310은 45mg/d$m^2$.day, SUS 316은 110mg/d$m^2$.day, Inconel 600은 576mg/d$m^2$.day, 그리고 Hastelloy X 는 140mg/d$m^2$.day로서 합금강 시편 중 SUS 310 합금강이 가장 우수한 내식성을 나타내었다. 부식 표면에는 황화니켈, 황화철 피막이 형성되었다.

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Manufacturing of a Treatment Agent for Corrosion Oxides of Iron Relics (철기 유물 부식 산화물 처리제의 제조)

  • Yang, Eun Hee;Han, Won-Sik;Choi, Kwang-Sun;Hong, Tae-Kee
    • Korea Science and Art Forum
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    • v.30
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    • pp.251-261
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    • 2017
  • Metal is a material that has exerted a lot of influence on the development of human cultures, and has closely connected with our life from the past to the present. Types of metal we have used from the prehistoric times are varied, and iron relics take the largest percentage of metal relics excavated in our country. The biggest threat to the existence of iron relics ranging from excavated relics to the ones that are transmitted is the process of corrosion, and physical removal has been used the most for removing corroded oxides. For details for removal of corrosion oxides, this thesis aimed to research on the chemical corrosion oxides remover that protects parent material of iron relics but treats corrosion oxides only. For safe and effective removal of corrosion oxides of iron relics, this study was conducted aiming at finding the possibility of and optimized composition for removal of iron relics corrosion oxides by manufacturing new acid, alkaline and neutral oxides removers and changing their composition variously, exploring the possibility by applying the agents to modern relics. The results of this study are as follows: First, the acid solution removed only some part of corrosive substance oxidized on the surface of metal specimen. Second, the application of each of alkaline and neutral solution resulted in remaining black-colored corrosive substance, but it was removed when the quantity of the solution and the duration of application are increased. Third, All the three solutions did not cause any damage to parent material in the course of application, and showed the result that they are capable of removing unstable oxide layer while protecting parent material and stable corrosive layer as the solutions would be able to deal with situation by a relic only through the control of concentration of solution and duration of application.

Electrochemistry Characterization of Metal Using Monoethanolamine as Corrosion Inhibitor (부식억제제로 모노에탄올아민을 사용한 금속의 전기화학적 특성)

  • Park, Keun-Ho
    • Journal of the Korean Applied Science and Technology
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    • v.29 no.1
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    • pp.88-94
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    • 2012
  • In this study, the current-voltage curves for metals were measured using cyclic voltammetry. The relationship between the electrochemical properties and surface states of metals were investigated by Scanning Electron Microscope (SEM). In cyclic voltammetry, we used a 3-electrode system for the electrochemical measurements. The measurement was conducted at the condition that consists of the first reduction from the initial potential to -1350 mV, continuous oxidation to 1650 mV, and last reduction to the initial potential. The scan rates were 50, 100, 150 and 250 mV/s. The results show the C-V characteristics of metals to be for an irreversible process, which was caused by the oxidation current from cyclic voltammogram, when monoethanolamine (MEA) was used as a corrosion inhibitor. When we used MEA as a corrosion inhibitor, the diffusion coefficient was decreased as the concentration of electrolyte was increased. In the SEM images of copper, we observed an increase of surface corrosion at the increased electrolyte concentration. Addition of $1.0{\times}10^{-3}M$ corrosion inhibitor MEA reduced the effect of corrosion prevention due to the relatively large diffusion coefficient at the electrolyte concentration of 0.1N.