• Title/Summary/Keyword: 금속필터

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DEVELOPMENT OF METAL FOAM FILTER BY USING CUSTOMIZED DESIGN PROGRAM (설계전용프로그램을 이용한 금속폼 필터 개발)

  • Lee, J.M.
    • 한국전산유체공학회:학술대회논문집
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    • 2010.05a
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    • pp.446-447
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    • 2010
  • 최근 개발된 니켈 초합금 금속폼은 기존의 매연저감장치 신소재로 여겨지고 있다. 금속폼은 세가지 두드러진 특징을 갖고 있다. 첫째, 금속폼은 큰 기공의 다공성 매질로써 매연을 포집하여 축적할 수 있는 용량이 기존 필터에 비해 상대적으로 크며 그로인하여 재생 시 연소 안전성이 두드러진다. 둘째, 복잡하고 굴곡있는 기공 구조와 큰 비표면적은 물질전달 특성을 향상시켜 촉매 적용 시 촉매의 전환성능을 향상시키고 그로 인하여 귀금속 촉매량을 줄일 수 있는 장점이 있다. 셋째, 금속폼은 다양한 기공크기를 가지며, 다양한 조합의 금속폼을 개발할 수 있어 요구 성능에 따른 최적의 필터 설계를 가능케 한다. 이번연구에서는, 금속폼의 필터 성능을 다양한 실험을 통하여 측정 평가하며, 이런 이해를 기반으로 필터로 제작하여 엔진실험벤치에서 그 성능을 검증하였다. 필터의 성능은 수트 포집효율과 그에 따른 필터의 압력강하와 촉매 활성 능력으로 평가되었다. 이러한 실험과 병행하여 금속폼에서의 수트 포집과정을 모델링하고 이를 상용 프로그램인 CFD-ACE+에 추가하여 설계전용 프로그램을 개발하였으며, 엔진실험결과와 비교 검증하였다. 본 논문에서는 금속폼의 높은 매연축적용량과 향상된 물질전달 특성이 어떻게 필터의 귀금속 촉매와 체적을 줄일 수 있는지 제시하고 있다.

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Performance of the Metal Insert Filter with Improved Stopband Characteristic (차단대역 특성이 개선된 금속삽입 필터의 성능평가)

  • 김병수;전계석
    • The Journal of Korean Institute of Communications and Information Sciences
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    • v.25 no.6A
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    • pp.818-824
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    • 2000
  • For the purpose of improving the stopband characteristics, the filter structure having single or double inserted metal plates in the waveguide of a reduced width have been widely stdudied so far. Usually such structures have a waveguide junction discontinuity between two waveguides of different widths. In designing such structures, we should always minimize the insertion loss due to the juction discontinuity. Besides it is difficult to fabricate the junction with desired accuracy. Here we consider new structure of tripple metal insert filter without the junction discontinuity problem, which is more suitable for mass production. An optimization procedure is taken with manufacturing error 0.1mm of inserted metal length. The theory agrees well with experimental data. so, it is show that fabrication of triple metal insert filter is more profitabel by optimization process.

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Dust Removal Efficiency and Operation Characteristics of Metal Filters for Coal Gasification Fines and Standard Dust Sample (금속필터를 사용한 석탄가스화 분진 및 표준 분진의 집진 효율과 운전특성)

  • Yun, Yongseung;Chung, Seok Woo;Lee, Seung Jong
    • Korean Chemical Engineering Research
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    • v.57 no.4
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    • pp.461-468
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    • 2019
  • Demand for improving dust removal efficiency in coal power plants and the dust removal requirement to the level of capturing fine particulate matter and ultrafine particles have been increasing. While bag filter and electrostatic precipitator (ESP) are typically used for dust removal in the processes operating at atmospheric pressure, metal filters or ceramic filters are employed for dust which is produced at high temperature/pressure system as in coal gasification. For dust removal at the high temperature/pressure conditions, two metal filters of five compressed/sintered layers were manufactured and applied to analyze the dust removal characteristics. Manufactured metal filters exhibited more than 99% dust removal efficiency on coal gasification fine particulates in mass basis. To evaluate the fine particulate removal efficiency of less than $2.5{\mu}m$, JIS standard fine sample was used and confirmed the removal efficiencies of 97% and 70~82% on the fine particulates of $1{\sim}2.5{\mu}m$ size range. For the size range of less than $1{\mu}m$, dust removal efficiency of manufactured metal filters significantly degraded with smaller particle size. Improving methods are proposed to overcome the limitations in applying to fine dust of less than $1{\mu}m$.

Performance Evaluation of Sintered Metal Filter in LILW Vitrification Facility (중.저준위 방사성폐기물 유리화설비에서 금속필터 적용성평가)

  • Park, Seung-Chul;Kim, Byong-Ryol;Hwang, Tae-Won
    • Journal of Energy Engineering
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    • v.15 no.3 s.47
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    • pp.146-153
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    • 2006
  • A performance test of the stainless steel based sintered metal filter was conducted on the low and intermediate level radioactive waste (LILW) vitrification process. The applicability of the metal filter was based on the test results as well. The baseline pressure drop of the metal filter was evaluated similar to the ceramic filter. During the test, when the flow rate of off-gas was $110Nm^{3}/h$, the total baseline pressure drop was shown as $92mmH_{2}O$. The total pressure drop was attributed to the filter media and the residual dust layer and the value of each was $25mmH_{2}O\;and\;67mmH_{2}O$ respectively. The SEM-EDS spectrum and micrograph of the metal filter specimen showed, no corrosion and no physical damage both at the skin membrane and at the support layer. And most of the baseline pressure drop was caused by the deposition of dust on the surface of the membrane. In conclusion, even though the filter exposure time was short at the test, the performance of the stainless steel based metal filter was acceptable for the treatment of LILW vitrification process.

Synthesis of Nanostructures by Direct Growth of Carbon Nanotubes on Micron-sized Metal Fiber Filter and its Filtration Performance (마이크론 금속섬유 필터에서 탄소나노튜브의 직접 성장에 의한 나노구조체 합성 및 여과성능)

  • Lee, Dong Geun;Park, Seok Joo;Park, Young Ok;Ryu, Jeong In
    • Korean Chemical Engineering Research
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    • v.45 no.3
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    • pp.264-268
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    • 2007
  • The filtration performance of micron-sized metal fibrous filter was improved by synthesizing carbon nanotubes grown on the surface of metal fibers. The carbon nanotubes are grown with bush-like nanostructures covered around the micron-fibers or web-like nanostructures crossing between the fibers at different synthetic conditions. Filtration efficiency of CNT-metal-filter was measured and compared with the efficiency of the raw metal filter without CNTs. The developed CNT-metal-filter has higher filtration efficiency without significant difference in pressure drop compared with the conventional metal filter, which is because the carbon nanotubes function as the trap of pollutant nanoparticles.

Study on Metal Microfilter Coated with Ceramics by Using Plasma Thermal Spray Method (플라즈마 용사를 이용한 복합세라믹 미세필터 연구)

  • Song, In-Gyu;Lee, Young-Min;Shin, Hyun-Myung;Choi, Hae-Woon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.35 no.9
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    • pp.1035-1040
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    • 2011
  • This research was performed on a microfilter made of a hybrid material (ceramic + metal) that was coated with ceramics on the metal-filter surface by using the thermal spray method. The ceramic powders used were $Al_2O_3+40TiO_2$ powder with a particle size of $20{\mu}m$ and $Al_2O_3$ (98%+)powder with a particle size of $45{\mu}m$. The metal filters were filter-grade $20{\mu}m$, $30{\mu}m$, and $50{\mu}m$ sintered metal powder filters (SIKA-R 20 IS, 30 IS, 50 IS; Sinter Metals Filters) and filter-grade $75{\mu}m$ sintered mesh filter with five layers. Ceramic-coated filters that were coated using the thermal spray method had a great influence on powder material, particle size, and coating thickness. However, these filters showed a fine performance when used as micro-filters.

Evaluation of Dark Spots Formated on the High Temperature Metal Filter Elements (고온 금속필터 element 표면에 생성된 반점에 대한 평가)

  • Park, Seung-Chul;Hwang, Tae-Won;Moon, Chan-Kook
    • Journal of Nuclear Fuel Cycle and Waste Technology(JNFCWT)
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    • v.6 no.3
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    • pp.171-178
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    • 2008
  • Metal filter elements were newly introduced to the high temperature filter(HTF) system in the low- and intermediate-level radioactive waste vitrification plant. In order to evaluate the performance of various metal materials as filter media, elements made of AISI 316L, AISI 904L, and Inconel 600 were included to the test set of filter elements. At the visual inspection to the elements performed after completion of each test, a few dark spots were observed on the surface of some elements. Especially they were found much more at the AISI 316L elements than others. To check the dark spots are the corrosion phenomena or not, two kinds of analyses were performed to the tested filter elements. Firstly, the surfaces or the cross sections of filter specimens cut out from both normal area and dark spot area of elements were analyzed by SEM/EDS. The results showed that the dark spots were not evidences of corrosion but the deposition of sodium, sulfur and silica compounds volatilized from waste or molten glass. Secondly, the ring tensile strength were analyzed for the ring-shape filter specimens cut out from each kind of element. The result obtained from the strength tested showed no evidence of corrosion as well. Conclusionally, depending on the two kinds of analysis, no evidences of corrosion were found at the tested metal filter elements. But the dark spots formed on the surface could reduce the effective filtering area and increase the overall pressure drop of HTF system. Thus, continuous heating inside filter housing up to dew point will be required normally. And a few long-period test should be followed for the exact evaluation of corrosion of the metal filter elements.

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Measurement of Transmission Spectrum with Metal-Coated Long-Period Fiber Grating Pair (금속으로 코팅된 장주기 광섬유격자 쌍의 투과 스펙트럼 측정)

  • 서용곤;김영재;송창인;이성진;백운출;이병하
    • Proceedings of the Optical Society of Korea Conference
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    • 2000.08a
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    • pp.140-141
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    • 2000
  • 금속으로 코팅한 광섬유는 폴리머로 코팅한 광섬유에 비해 여러 가지 장점을 가지고 있다. 금속 코팅 광섬유는 열적, 화학적 안정성이 높고 고온에서 사용할 수 있으며 수분 침투에 강하고 높은 굽힘 강도를 가진다. 또 납땜을 할 수가 있어서 광섬유 소자 패키징에 있어서 매우 유리하다$^{(1)}$ . 장주기 광섬유 격자는 WDM 용 필터, 온도 및 변형도 센서, 광섬유 증폭기의 이득 평탄화 필터에 많은 유용성을 가지고 있다. 광섬유 격자를 소자로 사용하기 위해서는 재 코팅이 필수적인데 금속은 좋은 대안이 될 것이다. 금속을 재 코팅 재료로 사용하기 위해서는 금속 코팅이 격자에 미치는 영향에 대한 연구가 요구된다. 광섬유 격자 쌍은 단일 장주기 격자에 비해 분해능이 좋아 센서 및 필터 등에 유용하여 본 연구에서는 광섬유 격자쌍 위에 은을 코팅하여 투과 스펙트럼에 미치는 영향을 알아보았다. (중략)

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Fabrication and characterization of conductive low-e filters for PDP using Ti and ITO barriers (Ti와 ITO 보호층을 이용한 PDP용 전도성 저방출 필터의 제작 및 특성)

  • 이장훈;황보창권;이광수
    • Proceedings of the Optical Society of Korea Conference
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    • 2003.02a
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    • pp.82-83
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    • 2003
  • 일반적인 PDP (Plasma display panel)용 전도성 저방출(low-e) 필터는 유리 기판 위에 굴절률이 높은 금속 산화물 유전체 박막과 Ag와 같은 귀금속 박막이 번갈아 쌓인 [유전체|금속(Ag)|유전체]가 기본 구조인 다층 박막의 형태로 개발되어 왔다. Ag는 가시광선 영역에서 다른 금속보다 작은 흡수를 보이고 전도성이 뛰어나 전자파 차페용 필터의 전도성 박막으로 널리 쓰인다. 그리고 이러한 구조에서 가시광선의 높은 투과율을 유지하면서 유해 전자기파를 차폐할 수 있도록 충분한 전도성을 갖추기 위해서는 2층 이상의 Ag 박막이 존재하도록 설계되며 유전체 박막과 금속 박막 사이에 1∼2 nm 정도의 매우 얇은 금속 보호 층을 사용한다. (중략)

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