• Title/Summary/Keyword: 극저온 가공

Search Result 37, Processing Time 0.023 seconds

A Study of the Reverse Engineering of a Two-Stage Impeller-Submerged Pump for Cryogenic Fluids (극저온용 2단 임펠러 액중펌프 역설계에 관한 연구)

  • Kweon, Byung Soo;Yi, Chung-Seob;Lee, Chi-Woo
    • Journal of the Korean Society of Manufacturing Process Engineers
    • /
    • v.16 no.3
    • /
    • pp.9-15
    • /
    • 2017
  • This study represents basic research for the development of submerged pump technology applicable to transfer and storage of a cryogenic liquids. Its purpose is to secure baseline design data by applying reverse engineering to the process of developing a submerged cryogenic pump. The two-stage model included in the ARTICK Series LNG Submerged Pump produced by Vanzetti of Italy was selected for analysis for development of a localized product, and was disassembled for reverse engineering. The pump was disassembled after analyzing its processing/assembly characteristics such as shrinkage of fittings. In addition, the materials used in manufacturing of the main components were analyzed, and the ingredients were confirmed. As a result, a design drawing for each component required for product development was secured via foundational design, and a test product was manufactured by maximizing the application of appropriate domestic technologies.

초전도 교류발전기의 개발현황과 문제점

  • 한송엽
    • Journal of the KSME
    • /
    • v.27 no.3
    • /
    • pp.180-186
    • /
    • 1987
  • 초전도 교류발전기는 성능 및 경제성으로 볼 때 종래의 발전기 보다 우수하며 대단위 용량기의 가능성도 커서 세계의 선진각국에서 연구개발을 계속하고 있으며 2000년대에는 1000MVA급 초 전도 발전기의 실용화가 확실시되고 있다. 특히 근래에 교류 초전도체의 개발로 전기 자권선 까지 초전도화가 가능(13)하게 되고 이것을 계자회로에 이용하면 속응여자(fast response excitation)방식 초전도 발전기도 가능하게 된다. 또한 고온 초전도 재료의 개발은 초전도 발전 기의 냉각문제를 더욱 용이하게 할 수 있으므로 초전도 발전기의 실용화는 더욱 앞당겨지리라 생각된다. 초전도 발전기의 개발기술은 정밀가공, 초고진공, 극저온, 초고자력 등 기반기술과 초전도 등 미래기술의 복합체이다. 국내에서는 아직도 이에 대한 연구가 산발적으로 이루어지고 있는 실정인데 앞으로는 국가주도형으로 정하여 장기적이고 조직적인 연구개발이 이루어져야 하겠다.

  • PDF

The Effect of Nickel and Nitrogen on Cryogenic Properties of Austenitic Stainless Steel (냉간가공한 오스테나이트계 강재의 극저온 특성에 미치는 Ni 및 N의 영향)

  • 최진일;주기남;강영환
    • Journal of the Korean institute of surface engineering
    • /
    • v.37 no.1
    • /
    • pp.64-70
    • /
    • 2004
  • Cryogenic characteristics of austenitic stainless steel based on 304 steel with nickel and nitrogen were investigated at room temperature and $-196^{\circ}C$. The alloys were fabricated by vacuum arc furnace and cold working after homogenization treatment. The addition of nickel and nitrogen decreased the stability of $\delta$-ferrite and induced the stability against the formation of martensite to result significantly in enhancing ductility at $-196^{\circ}C$. Nitrogen reduced Md temperature, which was beneficial to the tensile strength and elongation at $25^{\circ}C$ and -196$^{\circ}C$.

Mechanical Properties of Ultrafine Grained 5052 Al Alloy produced by Cryogenic Rolling Process (극저온 압연으로 제조된 5052 Al Alloy의 기계적 성질)

  • Lee Y. B.;Nam W. J.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
    • /
    • 2004.08a
    • /
    • pp.233-239
    • /
    • 2004
  • The effect of annealing temperature on microstructures and mechanical properties of the sheets received $88\%$ reduction at cryogenic temperature was investigated for the annealing temperature of $150\~300^{\circ}C$, in comparison with those at room temperature. The presence of equiaxed grains, whose size is about 200nm in a diameter, was observed in 5052 Al alloy deformed $88\%$ and annealed $200^{\circ}C$ for an hour. When compared with the deformation at room temperature, the deformation at cryogenic temperature showed the higher strengths and equivalent elongation after annealing at the annealing temperature below $200^{\circ}C$. However, for annealing above $250^{\circ}C$ materials deformed at cryogenic temperature showed the lower strength than those deformed at room temperature. This behavior might be attributed to the higher rate of recrystallization and growth in materials deformed at cryogenic temperature during annealing, due to the lager density of dislocations accumulated during the deformation.

  • PDF

Prediction of Cryogenic- and Room-Temperature Deformation Behavior of Rolled Titanium using Machine Learning (타이타늄 압연재의 기계학습 기반 극저온/상온 변형거동 예측)

  • S. Cheon;J. Yu;S.H. Lee;M.-S. Lee;T.-S. Jun;T. Lee
    • Transactions of Materials Processing
    • /
    • v.32 no.2
    • /
    • pp.74-80
    • /
    • 2023
  • A deformation behavior of commercially pure titanium (CP-Ti) is highly dependent on material and processing parameters, such as deformation temperature, deformation direction, and strain rate. This study aims to predict the multivariable and nonlinear tensile behavior of CP-Ti using machine learning based on three algorithms: artificial neural network (ANN), light gradient boosting machine (LGBM), and long short-term memory (LSTM). The predictivity for tensile behaviors at the cryogenic temperature was lower than those in the room temperature due to the larger data scattering in the train dataset used in the machine learning. Although LGBM showed the lowest value of root mean squared error, it was not the best strategy owing to the overfitting and step-function morphology different from the actual data. LSTM performed the best as it effectively learned the continuous characteristics of a flow curve as well as it spent the reduced time for machine learning, even without sufficient database and hyperparameter tuning.

Mechanical Properties of the Laser-powder Bed Fusion Processed Fe-15Cr-7Ni-3Mn Alloy at Room and Cryogenic Temperatures (L-PBF 공정으로 제조된 Fe-15Cr-7Ni-3Mn 합금의 상온 및 극저온(77K) 기계적 특성)

  • Jun Young Park;Gun Woo No;Jung Gi Kim
    • Transactions of Materials Processing
    • /
    • v.33 no.1
    • /
    • pp.36-42
    • /
    • 2024
  • Additive manufacturing with 3XX austenitic stainless steels has been widely investigated during a decade due to its high strength, good corrosion resistance, and fair weldability. However, in recently, Ni price drastically increased due to the high demand of secondary battery for electric mobilities. Thus, it is essential to substitute the Ni with Mn for reducing stainless steels price. Meanwhile, the chemical composition changes in stainless steels not only affect to its properties but also change the optimal processing parameters during additive manufacturing. Therefore, it is necessary to optimize the processing parameters of each alloy for obtaining high-quality product using additive manufacturing. After processing optimization, mechanical properties and microstructure of the laser-powder bed fusion processed Fe-15Cr-7Ni-3Mn alloy were investigated in both room (298 K) and cryogenic (77 K) temperatures. Since the temperature reduction affects to the deformation mechanism transition, multi-scale microstructural characterization technique was conducted to reveal the deformation mechanism of each sample.

Design and Analysis of Cryogenic Turbo Expander for HTS Power Cable Refrigeration System (초전도 전력 케이블 냉각 시스템 적용을 위한 극저온 터보 팽창기 설계 및 해석)

  • Lee, Changhyeong;Kim, Dongmin;Yang, Hyeongseok;Kim, Seokho
    • Journal of the Korean Society of Manufacturing Process Engineers
    • /
    • v.14 no.3
    • /
    • pp.141-148
    • /
    • 2015
  • The cryogenic cooling system should maintain the HTS power cable below 77 K. As the length of HTS power cables has increased, there have been many efforts to develop large capacity cryocoolers. Brayton, Joule-Thomson, and Claude refrigerators were considered for the large capacity cryocooler. Among the various cryocoolers, the Brayton refrigerator is the most competitive in terms of the HTS power cable. At present, it is thought that a 10-kW class refrigerator will be able to be used as a unit cooling system for the commercialization of HTS power cables in the near future. The Brayton refrigerator is composed of recuperative heat exchangers, a compressor, and a cryogenic turbo expander. Among the various components, the cryogenic turbo expander is the part that decreases the temperature, and it is the most significant component that is closely related with overall system efficiency. It rotates at high speed using high-pressure helium or neon gas at cryogenic temperatures. This paper describes the design of a 300-W class Brayton refrigeration cycle and the cryogenic turbo expander as a downscale model for the practical 10-kW class cycle. Flow and structural analyses are performed on the rotating impeller and nozzle to verify the efficiency and the design performance.

Case studies for productivity enhancement on cold forging (냉간단조 생산성 향상 사례)

  • Choi, S.T.;Lee, I.H.;Kwon, Y.C.;Lee, J.H.;Lee, C.M.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
    • /
    • 2007.05a
    • /
    • pp.42-47
    • /
    • 2007
  • The characteristics of the tool system give many effects into the costs and qualities for the finished components. Therefore, a tool life is one of the important issues on cold forging industry. However, since variables related with tool life are many complicated, the studies for solution should be investigated by the systematic research approach. The shape and process changes of die, the hardness changes of material and the tolerance of dies to decrease the die stress are analyzed by the FEM software. The heat-treatment of tool material is investigated to improve the tool life. Deep cryogenic treatment of tool steel is very efficient to improve the wear resistance due to the fine carbide. And, it is investigated that the shape and dimension of tool give effect into both tool life and quality of forged product..

  • PDF

Cyclic Stress-strain Hardening Model of AC4C-T6 Alloy at Cryogenic Temperature (극저온 상태에서 AC4C-T6 의 가공 경화 모델 결정에 관한 연구)

  • Lee, Jae-Beom;Kim, Kyung-Su;Lee, Jang-Hyun;Yoo, Mi-Ji;Choung, Joon-Mo
    • Journal of the Society of Naval Architects of Korea
    • /
    • v.46 no.5
    • /
    • pp.498-509
    • /
    • 2009
  • Present study is concerned with the simulation of plasticity models for the cyclic stressstrain behavior of aluminum alloy AC4C-T6 that can be used for primary materials of LNG cargo pump. Material model of cyclic hardening and plasticity for aluminum alloy AC4C-T6 was investigated through experiments and numerical simulations. Monotonic tensile and cyclic tension-compression test under symmetric load cycles was performed at both room temperature and cryogenic temperature of $-165^{\circ}C$. Based on the experimental data plastic hardening models were evaluated for isotropic/kinematic/combined hardening. FEA (Finite Element Analysis) models which describe the cyclic stress-strain relationship were evaluated for the simulation of plasticity. An appropriate hardening model is proposed comparing the results of FEA with those of experiments.

Wear Characteristics of CBN Tools on Hard Turning of AISI 4140 (고경도강(AISI 4140, HrC60)의 하드터닝에서 가공속도 및 윤활조건 변경에 따른 CBN 공구의 마모 특성)

  • Yang, Gi-Dong;Park, Kyung-Hee;Lee, Myung-Gyu;Lee, Dong Yoon
    • Journal of the Korean Society for Precision Engineering
    • /
    • v.31 no.9
    • /
    • pp.799-804
    • /
    • 2014
  • Hard turning is a machining process for hardened materials with high surface quality so that grinding process can be eliminated. Therefore, the hard turning is capable of reducing machining time and improving productivity. In this study, hardened AISI4140 (high-carbon chromium steel) that has excellent yield strength, toughness and wear resistance was finish turned using CBN tools. Wear characteristics of CBN tool was analyzed in dry and MQL mixed with nano-particle (Nano-MQL). The dominant fracture mechanism of CBN tool is diffusion and dissolution wear on the rake surface resulting in thinner cutting edge. Abrasive wear by hard inclusion in AISI4140 was dominant on the flank surface. Nano-MQL reduced tool wear comparing with the dry machining but chip evacuation should be considered. A cryogenically treated tool showed promising result in tool wear.