• Title/Summary/Keyword: 균열저항성

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Development of Preheat-free 800 MPa GMA Welding Consumable (800MPa급 무예열 GMA 용접재료 개발)

  • Kim, Hee-Jin;Seo, J.S.;Park, H.K.;Park, C.K.
    • Proceedings of the KWS Conference
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    • 2009.11a
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    • pp.39-39
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    • 2009
  • 고강도강의 용접성은 저온균열 저항성으로 대변되는데, TMCP강과 HSLA강 등이 개발되면서 고강도강의 저온균열저항성이 크게 향상되어 무예열 용접성이 확보되었다. 그러나 용접재료 측면에서는 그에 상응하는 재료의 개발이 지연되어 용착금속부에서의 저온균열이 심각한 문제로 대두되고 있는 실정이다. 이러한 문제는 800 MPa급인 HY-100강재를 HSLA-100강으로 대체하는 과정에서 현실적인 문제로 제기 되었다. 즉 HSLA강은 용접 예열이 필요치 않았으나 기존의 용접재료, 즉 HY-100 강재에 사용하던 용접재료를 사용하게 되면 용착금속부에서 저온균열이 발생하여 용접예열을 생략할 수 없다는 판단에 이르게 되었던 것이다. 이에 본 연구의 목적은 HSLA-100강을 무예열 용접할 수 있는 GMA 용접와이어 개발하는 것이며, 구체적인 개발 목표는 무예열 용접조건에서 800 MPa 이상의 인장강도를 가지며 $-50^{\circ}C$에서의 충격인성이 50 J 이상인 GMA 용접와이어 개발하는 것이다. 이러한 용접재료를 합금설계함에 있어 무예열 용접성을 확보하기 위하여 용접재료의 탄소함량을 0.01% 수준으로 하고, 용착금속의 인장강도와 저온 충격치에 미치는 Mn과 Mo 함량의 영향을 검토하고 각각의 조성을 실험계획법으로 확정하였다. 그리고 확산성수소량에 따른 저온균열 발생 여부를 확인하여 무예열용접성을 확보하기 위해서는 확산성수소량이 3ml/100g 이하가 되어야 한다는 사실을 실험적으로 확인하였다. 그리고 이를 달성하기 위해서는 원자재인 와이어로드의 표면 품질이 중요하다는 사실도 확인할 수 있었다. 다음으로는 실험계획법에 의거하여 선정된 합금조성의 신뢰성을 검증하기 위하여 800kg 중량의 시제품을 생산하였으며, 생산된 시제품에 대해서는 실험계획법에서 사용한 Ar+5%CO2외에도 Ar+20%CO2를 적용하여 보호가스의 영향을 검토하였다. 검토 과정에서 Ar+20%CO2용으로 사용하기 위해서는 용접재료의 Si 및 Mn 함량이 상향조정되어야 함을 확인할 수 있었다. 그리고 탄소함량을 0.05% 수준으로 증가시키면 Mo 함량을 크게 저하시킬 수 있음도 확인할 수 있었다. 이러한 과정을 거쳐 개발된 GMA 용접재료는 무예열 용접조건에서 저온균열이 발생하지 않았으며, 인장강도는 830 MPa이었으며 $-50^{\circ}C$에서의 충격치는 90 J 이상이었다.

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Effect of Fluorine-Silicate Hybrid Based Crack Reducing Agent on the Resistance for Shrinkage Crack and Gas Permeability of Concrete (불소-실리카 복합형 균열저감제가 콘크리트의 수축균열 저항성 및 투기성에 미치는 영향)

  • Lee, Man-Ik;Park, Jong-Hwa;Nam, Jae-Hyun;Kim, Do-Su;Kim, Jae-On
    • Journal of the Korea Concrete Institute
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    • v.18 no.5 s.95
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    • pp.631-637
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    • 2006
  • In this study, fundamental properties such as fresh and hardened performance of concrete mix(specification : 25-24-18) added fluorine-silicate hybrid based crack reducing agent(FS) were measured. Addition of FS ranged from 0.5% to 2.0% at intervals 0.5% based on cement weight. Adequate dosage(0.5%) of FS derived from basic properties measurements applied and compared resistance for shrinkage crack. The permeability of concrete in the absence(24-S-0.0) and presence(24-S-0.5) of evaluated at a mock-up sized concrete. Concrete added FS improved resistance for shrinkage crack and consequently crack number, length and area decreased to $50{\sim}74.4%$ compared non-added. As well, by the addition of FS, the resistance for permeability and penetration depth to concrete surface region increased 67% and 40%, respectively. Therefore it was confirmed that shrinkage crack resistance and permeability of concrete could be improved by the addition of FS.

A Study on the Crack Response and Waterproof Properties of High-Functional Water-Based Acrylic Paints for Exterior Walls (고기능성 외벽용 수성 아크릴계 도료의 균열 대응성 및 방수 특성 평가 연구)

  • Kim, Yong-Ro;Ko, Hyo-Jin;Park, Jin-Sang;Kim, Dong-Bum;Lee, Sang-Wook
    • Journal of the Korea Institute of Building Construction
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    • v.21 no.6
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    • pp.593-604
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    • 2021
  • In this study, a comparative test was conducted on a specially developed elastic waterproof paint and general water-based paint for the purpose of responding to cracks occurring on the outer wall of concrete structures and improving watertightness. Through the comparative experiment, it was confirmed that the watertightness could be improved by securing the crack shielding property, and it was also confirmed that about 10 times more crack responsiveness was secured compared to general water-based paint. In addition, it was confirmed that the adhesion performance of at least 1.3MPa and resistance to a water permeation pressure of 0.1MPa were possible, confirming that stability was secured from a waterproofing perspective.

An Experimental Study on Crack Detection of RC Structure using Measured Strain (측정변형률을 이용한 RC 구조물의 균열검출에 관한 실험적 연구)

  • Park, Ki-Tae;Park, Hung-Seok;Lee, Kyu-Wan
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.6 no.3
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    • pp.193-199
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    • 2002
  • Structral crack of RC structure generally occurs when the tension stress by applied load is larger than tension resistance of concrete, and it means deterioration of structure and the decrease of load resistance. Because structural crack of structure can occur critical damage to structure occasionally, the research on crack detection algorithm of RC structure is needed for assurance of structural safety and effective maintenance of structure. In this paper, we executed the laboratory test on measuring strain of RC beam's tension and compression zone, using strain gauge which is widely used on strain measurement of civil structure. By using measured strain, we analyzed strain change, elastic modulus change, and neutral axis change to detect crack of RC beam. As a result, we proposed the simple and effective crack detection algorithm using trends of neutral axis position change.

Crack Width Prediction in Concrete Bridges Considering Bond Resistances affected by Corrosion (부식에 의한 부착저항감소를 고려한 콘크리트 교량의 균열폭 예측)

  • Cho, Tae-Jun;Cho, Hyo-Nam;Park, Mi-Yun
    • Journal of the Korea Concrete Institute
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    • v.18 no.4 s.94
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    • pp.543-552
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    • 2006
  • The current design for crack width control in concrete bridges is incomplete in analytical models. As one of the important serviceability limit states, the crack width be considered with the quantitative prediction of the initiation and propagation of corrosion and corrosion-induced cracking. A serviceability limit state of cracking can be affected by the combined effects of bond, slip, cracking, and corrosion of the reinforcing elements. Considering life span of concrete bridges, an improved prediction of crack width affected by time-dependent general corrosion has been proposed for the crack control design. The developed corrosion models and crack width prediction equation can be used for the design and the maintenance of prestressed and non-prestressed reinforcements by varying time, w/c, cover depth, and geometries of the sections. It can also be used as the rational criteria for the maintenance of existing concrete bridges and the prediction of remaining life of concrete structures.

An Experimental Study on the Durability and Load Carrying Capacity of RC Structure Repair System Using FR-ECC (고인성 내화보수모르터(FR-ECC)를 활용한 RC 구조물 보수공법의 내구성능 및 내하력에 관한 실험적 연구)

  • Kim, Jeong Hee;Lim, Seung Chan;Kim, Jae Hwan;Kwon, Yung Jin
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.16 no.2
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    • pp.75-86
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    • 2012
  • This paper presents some research results on the shrinkage characteristics and frost resistance before and after cracking of FR-ECC(Fire Resistance-Engineered Cementitious Composite). Also, a waterstop performance and exfoliating resistance of multi-layer lining specimens using FR-ECC and flexural performance of beam member by repaired FR-ECC are estimated in this paper. Experimental results indicate that the plastic shrinkage crack and length change ratio of FR-ECC have been reduced as compared with that of the existing repair mortar, and that its crack resistance on the dry shrinkage is improved under the confining stress. As well as FR-ECC has been great in the frost resistance and its tensile properties under the cracked state have been not reduced by freezing and thawing reaction. In addition, beam member by repaired FR-ECC have been increased in the flexural properties such as initial crack moment, yeild moment, and its crack width has been controled in a stable by the frexural failure.

Performance Evaluation of Asphalt Pavement Reinforced with Glass Fiber Sheet Type of Geosynthetics (유리섬유시트 형태의 토목섬유로 보강된 아스팔트 포장의 공용성 평가)

  • Cho, Sam-Deok;Lee, Dae-Young
    • Journal of the Korean Geosynthetics Society
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    • v.10 no.3
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    • pp.1-8
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    • 2011
  • This paper presents the performance evaluation of asphalt pavement reinforced with fiber sheet type of geosynthetics and observations conducted to evaluate the practical efficiencies and performance of overlay asphalt pavement reinforced with geosynthetics. In this study, performance evaluation were performed for the six section of construction site. The performance indcators of asphalt pavement reinforced with geosynthetics has been collected Automatic Road Analyzer (ARAN), Falling Weight Deflectometer (FWD) and have been analyzed for rutting, cracking ratio, falling weight and international roughness index. As a result of performance evaluations, geosynthetics reinforced asphalt pavement is sigficant effect on increasing a cracking resistance than the non-reinfroced asphalt pavement, also rutting and crak is slowly increase as incerasingly performance period.

Corrosion Resistance of Blended Concrete and Its Application to Crack Healing (혼합 콘크리트의 부식 저항성과 균열 치유 적용)

  • Lee, Chang-Hong;Kim, Tae-Sang;Song, Ha-Won
    • Journal of the Korea Concrete Institute
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    • v.21 no.6
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    • pp.689-696
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    • 2009
  • In this study, electro-deposition method was applied to heal cracks in various blended concrete. The performance of the method was indirectly monitored by measuring impressed voltage, electrolyte, galvanic current monitoring, linear polarization resistance, and directly by image analysis of the cracks. The indirect and direct monitoring values are compared to develop guidelines for relating the indirect measures to actual crack healing. As a result, It was found that impressed voltage was convergence to 2.9V after 20000 minutes. From the galvanic current test results of artificial crack healing, the corrosion resistance showed that the order of 0.4 $>$ 0.6 $>$ 0.5 water to cement ratio. Furthermore, in view of binder, the corrosion resistance order was calculated OPC $>$ 60%GGBS $>$ 10%SF $>$ 30%PFA. Finally, It was found that 76.47% of healed crack surface calculated from the artificial crack healing technique using electrochemical deposition method.

A Study on the Resistance to Sea Water and High Flowing Properties of Concrete Using Blended Low Heat Cement (혼합형 저발열 시멘트를 사용한 콘크리트의 초유동성 및 내해수성에 관한 연구)

  • 송용순;노재호;강석화
    • Magazine of the Korea Concrete Institute
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    • v.10 no.6
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    • pp.281-289
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    • 1998
  • This study has been performed to test the flowability and filling ability of high flowing concrete as well as distribution of aggregate and pore of core specimen, heat of hydration, compressive strength and core strength of concrete. In addition, the resistance to chloride ion penetration and chemical solutionof concrete was tested in order to evaluate the resistance to sea water of concrete and its application of high flowing concrete using blended low heat cement in the field of Seohae Grand Bridge. The properties of high flowing concrete with blended low heat cement were compared with ordinary 25-240-15 concrete using Type V cement. As the results of this study, the flowability and filling ability of high flowing concrete with blended low heat cement is satisfied without vibration. Though the cement content of high flowing concrete with blended low heat cement was 400kg/m$^2$, the rising temperature of it was relatively lower than that of the ordinary 25-240-15 concrete with Type V cement. Also, the compressive of high flowing concrete with blended low heat cement is similar to that of the ordinary 25-240-15 concrete with Type V cement.

A Study on Analysis Technique for Chloride Penetration in Cracked Concrete under Combined Deterioration (복합열화에 노출된 균열부 콘크리트 내의 염화물 침투 해석 기법에 대한 연구)

  • Kwon, Seung-Jun;Song, Ha-Won;Byun, Keun-Joo
    • Journal of the Korea Concrete Institute
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    • v.19 no.3
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    • pp.359-366
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    • 2007
  • Recently, analysis researches on durability are focused on chloride attack and carbonation due to increased social and engineering significance. Generally, chloride penetration and carbonation occur simultaneously except for in submerged condition and chloride behavior in carbonated concrete is evaluated to be different from that in normal concrete. Furthermore, if unavoidable crack occurs in concrete, it influences not only single attack but also coupled deterioration more severely. This is a study on analysis technique with system dynamics for chloride penetration in concrete structures exposed to coupled chloride attack and carbonation through chloride diffusion, permeation, and carbonation reaction. For the purpose, a modeling for chloride behavior considering diffusion and permeation is performed through previous models for early-aged concrete such as MCHHM (multi component hydration heat model) and MPSFM (micro pore structure formation). Then model for combined deterioration is developed considering changed characteristics such as pore distribution, saturation and dissociation of bound chloride content under carbonation. The developed model is verified through comparison with previous experimental data. Additionally, simulation for combined deterioration in cracked concrete is carried out through utilizing previously developed models for chloride penetration and carbonation in cracked concrete. From the simulated results, CCTZ (chloride-carbonation transition zone) for evaluating combined deterioration is proposed. It is numerically verified that concrete with slag has better resistance to combined deterioration than concrete with OPC in sound and cracked concrete.