• Title/Summary/Keyword: 균열발생원

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Evaluation of Corrosion Fatigue Crack Propagation Characteristics at Equivalent Potential of Zinc Sacrificial Anode (아연(Zn)희생양극 등가전위에서 부식피로균열 진전특성에 관한 연구)

  • Won Beom Kim
    • The Journal of the Convergence on Culture Technology
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    • v.10 no.1
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    • pp.363-368
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    • 2024
  • Steel structures used in marine environments, such as ships, offshore structures or sub-structures in wind power generation facilities are prone to corrosion. In this study, the corrosion fatigue crack propagation characteristics due to the environmental load are examined by experiment at -1050 mV vs. SCE, which is equivalent to the anti-corrosion potential of zinc anodes that are widely used as sacrificial anodes. In this study, for this purpose, an experimental study is conducted on the effect of cathodic protection on the propagation of fatigue cracks in the seawater environment under the condition of -1050 mV vs. SCE, considering the wave period in synthetic seawater. Cathodic protection prevents corrosion; however, excessive protection generates hydrogen through chemical reactions as well as calcareous deposits. The fatigue crack propagation rate appeared to be faster than the rate in a seawater corrosion environment at the early stages of the experiment. As the crack length and stress intensity factor K increased, the crack propagation rate became slower than the fatigue crack propagation rate in seawater. However, the crack growth rate was faster than that in the atmosphere.

Crack Control of Early-Age High Strength Concrete Deck in Composite Bridge (합성거더교 초기재령 고강도 콘크리트 바닥판의 균열 제어)

  • Bae, Sung-Geun;Kim, Se-Hun;Jeong, Sang-Kyoon;Cha, Soo-Won
    • Proceedings of the Korea Concrete Institute Conference
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    • 2008.11a
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    • pp.493-496
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    • 2008
  • The risk of transverse cracking in concrete decks of composite bridges is affected by many factors related to the bridge design, materials, and construction. Among others, the thermal and shrinkage stresses are the most important factors that affect the transverse cracking in early-age concrete decks. The thermal stress at the concrete deck is mainly affected by both ambient temperature and solar radiation. The shrinkage stress at the general strength concrete deck is mainly affected by drying shrinkage and the high strength concrete deck is mainly affected by autogeneous shrinkage. Three-dimensional finite element models of composite bridges were made to investigate the stress due to thermal and shrinkage stress.

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Stress Concentration Factor and Stress Intensity Factor with U-notch and Crack in the Beam (U-노치 및 균열을 갖는 보의 응력집중계수 및 응력확대계수)

  • Seo, Bo Seong;Lee, Kwang Ho
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.40 no.5
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    • pp.513-523
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    • 2016
  • The stress concentration factors and stress intensity factors for a simple beam and a cantilever are analyzed by using finite element method and phtoelasticity. Using the analyzed results, the estimated graphs on stress concentration factors and stress intensity factors are obtained. To analyze stress concentration factors of notch, the dimensionless notch length H(height of specimen)/h=1.1~2 and dimensionless gap space r(radius at the notch tip)/h=0.1~0.5 are used. where h=H-c and c is the notch length. As the notch gap length increases and the gap decreases, the stress concentration factors increase. Stress concentration factors of a simple beam are greater than those of a cantilever beam. However, actually, the maximum stress values under a load, a notch length and a gap occur more greatly in the cantilever beam than in the simple beam. To analyze stress intensity factors, the normalized crack length a(crack length)/H=0.2~0.5 is used. As the length of the crack increases, the normalized stress intensity factors increase. The stress intensity factors under a constant load and a crack length occur more greatly in the cantilever beam than in the simple beam.

A Study on Shrinkage Crack of Steel Composite Concrete Box Structure (Transfer Girder) (강합성 콘크리트 박스구조물(트랜스퍼 거더)의 건조수축 균열에 대한 연구)

  • Choi, Jung-Youl;Kim, Dae-Ill
    • The Journal of the Convergence on Culture Technology
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    • v.8 no.6
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    • pp.685-691
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    • 2022
  • This study was based on the steel composite concrete box structure (Transfer girder) which was installed to support the skyscrapers directly above the subway line. In this study, it was analytically proved that the cause of cracks on the steel composite concrete box structure were the shrinkage cracks by comparing the results of crack investigation and numerical analysis. As the results, it was found that the internal temperature difference between concrete and steel members occurred according to the shape of the steel frame embedded in concrete, the location of vertical stiffener, and the closed section area. The narrower spacing of vertical stiffener was occurred the internal temperature concentration of the structure and the temperature difference increased. And the location of higher thermal strain and temperature were similar to the location of actual cracks by the visual inspection. Therefore, the internal temperature concentration parts were formed according to the presence and spacing of the vertical stiffeners and the inspection passage in the central part of the structure. The shrinkage cracks were occurred by the restrained of temperature expansion and contraction of the concrete. As the results of this study, it was important to separate and manage the non-structural cracks caused by shrinkage and the structural cracks in the maintenance of serviced steel-composite concrete structures.

A Study on the Fatigue Crack Evaluation Method of Railway Bogie Frame (철도차량 대차를 피로균열 평가법 연구)

  • Jun, Hyun-Kyu;Seo, Jung-Won;Lee, Dong-Hyong;Kim, Hyeong-Jin
    • Journal of the Korean Society for Railway
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    • v.12 no.1
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    • pp.16-24
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    • 2009
  • In this study, fatigue crack growth rate of a cracked railway bogie frame under variable amplitude loading is predicted by applying linear elastic fracture mechanics. For this purpose, we find the critical points by reference surveying on cracked railway bogie frames. And we make an effective load history by synthesizing the dynamic load measured from the critical points of railway bogie frame during commercial line operation and the static load calculated from structural analysis. Crack growth analyses are performed at the 3 critical points under the commercial operation loading condition by assuming an initial crack size as 40 mm. and the results are compared with the experimental results from Japanese railway bogie frame crack growth case. From the analysis results, we find that around 500,000 km operating distance is necessary to bring crack growth from the initial crack to unstable crack. And it takes around 3.8 normal operating years. We conclude that it is enough time to detect the crack between normal maintenance period.

Prediction of Crack Pattern of Continuously Reinforced Concrete Track Induced by Temperature Change and Shrinkage of Concrete (온도 변화와 콘크리트 수축에 의한 연속철근 콘크리트궤도의 균열 발생 패턴 예측)

  • Bae, Sung Geun;Choi, Seongcheol;Jang, Seung Yup;Cha, Soo Won
    • Journal of the Korean Society for Railway
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    • v.17 no.4
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    • pp.270-280
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    • 2014
  • In this study, to examine the causes of cracks in continuously reinforced concrete tracks (CRCTs) and the main factors affecting cracking, a field survey on the status of cracks and crack patterns in the Gyeong-bu high speed line was conducted, and the crack patterns of CRCT due to the temperature difference between the top of the slab (TCL) and the bottom of the subbase (HSB) and the drying shrinkage of concrete were predicted by a nonlinear finite element model considering the structure of CRCT. The results of the numerical analysis show that cracks will be developed at the interface between the sleeper and the TCL, and under the sleeper due to the temperature difference and concrete shrinkage. This corresponds well to the crack locations found in the field. Also, it is found that the most significant factors are the coefficient of thermal expansion with respect to the temperature difference, and the drying shrinkage strain with respect to shrinkage. According to the results, the reinforcement ratio should be carefully determined considering the structures of CRCT because the crack spacing is not always proportional to the reinforcement ratio due to the sleepers embedded in the TCL.

A Study on Fracture Bahavior of Composite Material Subjected to Simultaneous Deformation Mode (연립변형모드 구성된 복합재료의 파괴역학적 거동에 관한 연구)

  • 김상철
    • Magazine of the Korea Concrete Institute
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    • v.9 no.3
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    • pp.179-187
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    • 1997
  • 콘크리트는 여러 구성 성분들이 불규칙적인 배열을 이루어 형성된 복합재료이지만, 과거에는 이 재료를 하나의 단종재료로 간주하여 해석하였기 때문에, LEFM에서 사용되는 파괴인성계수만으로는 콘크리트의 파괴역학적 접근이 어렵다는 것 이외에는 파괴인성계수들의 크기의존성에 대한 이유라든가, 실험을 통해서 관측된 구조물 두께 방향으로의 서로 다른 깊이의 균열 진행 현상에 대해서는 설명하기가 어려웠다. 따라서 본 연구는 콘크리트를 하나의 복합재료로써 각각의 구성요소들이 차지하고 있는 체적비 및 배열상의 효과를 고려하여 복합재료의 파괴거동을 해석하고, 구성재료의 수와 파괴인성계수와의 상관관계를 분석하였다. 각각의 구성요소들을 연립변형모드( SD mode)로 배열시킨 조건에서 복합재료역학개념에 입각하여 해석한 결과, 일반적으로 실험이나 비선형파괴역학 해석과 같이 하중-변위곡선 상단부에서 비선형 거동이 관측되었다. 또한 임계응력확대계수( $K_IC$)나 파괴에너지($G_r$)는 구성원의 수나 보의 크기에 대해서 거의 무관한 값을 나타내지만, 임계군열선단개구변위 ($CTOD_c$)는 크기에 영향을 받음을 보여 주었다. 균열의 진행속도는 균열이 진행될수록 감소하며, 파괴인성이 작은 구성원에서부터 균열이 발생되어 결과적으로 보의 두께 방향으로 서로 다른 크기의 균열길이가 생성됨이 관측되었다.

Cause Analysis of Crack in Bag Cage Welds of Wire STS 304 Wire for A1 Melting Reverberatory (알루미늄 용해 반사로용 gas 배출기의 bag cage에서 발생한 균열의 원인 분석)

  • Park Ji-hwan;Park So-yeon;Lee Jong-kwon;Song Tae-hwan;Ryoo Kun-kul;Lee Yoon-bae
    • Proceedings of the KAIS Fall Conference
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    • 2004.06a
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    • pp.54-57
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    • 2004
  • 알루미늄 용해반사로 gas 배출기의 bag cage에서 사용 6개월만에 균열이 발생하였다. 이러한 bag cage의 용접부에서 발생한 균열의 원인조사를 위해 bag cage의 성분분석, 용접부에서의 파단면과 미세조직을 SEM과 금속현미경으로 관찰한 결과 bag cage의 균열의 원인이 배기가스중의 황화물과 대기중의 습기, 산소와 반응에 의해 형성된 Polythionic acid이 생성되어 용접에 의해 예민화 된 부위에 부식을 일으켰다는 것을 확인할 수 있었다.

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Analysis of Crack in Bag Cage Welds of Wire STS 304 Wire for Al Melting (알루미늄 용해 반사로용 gas 배출기의 bag cage에서 발생한 균열의 원인 분석)

  • Park Ji-hwan;Park So-yeon;Lee Jong-kwon;Song Tae-hwa;Ryoo Kun-kul;Lee Yoon-bae
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.5 no.5
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    • pp.462-465
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    • 2004
  • After 6 month of using, cracking of gas exhaustion bag cage of Type 304 stainless steel wire for Al melting reverberatory furnace was founded in welds. Analysis of crack causes in the wire were tested by electrochemical method, SEM images of structure and analysis of composition. Resulted from the test, it could be observed that cracks in the welds were a accelerated by formed polythionic acid on surface of bag cage in sensitized region of HAZ, tensile stress and using environment.

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Modal Property Estimation of Tapered Cantilever Pipe-type Cracked Beam (테이퍼 캔틸레버 원형강관 균열보의 모드특성 추정)

  • Lee, Jong Won;Kim, Sang Ryul;Kim, Bong Ki
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.27 no.5
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    • pp.361-368
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    • 2014
  • Modal properties for tapered cantilever pipe-type beam is identified by applying the boundary conditions to a general solution for tapered beam. A bending stiffness for cracked beam is constructed based on an energy method for tapered cantilever thin-walled pipe, which has a through-the-thickness crack, subjected to bending. Then the natural frequencies and mode shapes of a tapered cantilever thin-walled cracked pipe are identified. It can be found that the phenomenon of the bending stiffness distribution along the beam length of the cracked beam is quite reasonable, the natural frequencies are decreased as the crack sizes are increased, and the mode shapes are changed due to the crack. This results may be used to the vibration-based crack identification for the tapered cantilever pipe-type tower structures.