• Title/Summary/Keyword: 굽힘피로

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The prediction of fatigue life of muffler by artificial neural network (인공신경망을 이용한 머플러의 피로 수명 예측)

  • Park, Soon-Cheol;Kang, Sung-Su;Yoon, Jin-Ho;Kim, Gug-Yong
    • Journal of Advanced Marine Engineering and Technology
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    • v.37 no.8
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    • pp.869-876
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    • 2013
  • In order to estimate the fatigue life of mufflers at the early stage of researches and designs, the new prediction process was developed by the artificial neural network, which has the algorism of weldment properties. Bending fatigue test was carried out for defining the characteristics of muffler weldment fatigue life and damage. For considering and predicting mechanical and fatigue properties of the muffler, the maximum stress of weldment was adapted as the variable of artificial neural network training. Also, it was compared with the fatigue life predicting results using fatigue notch factors, for proving the newly developed process of the artificial neural network.

Rotary Bending Fatigue Characteristics According to Optimal Friction Welding of SF45 to SM45C Steel Bars (SF45와 SM45C의 마찰용접 최적화에 따른 회전굽힘피로 특성)

  • Kong, Yu Sik;Park, Young Whan
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.41 no.3
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    • pp.219-224
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    • 2017
  • A study on dissimilar friction-welded joints was performed for cam shaft applications using solid bar samples, 20mm in diameter, of forging steel(SF45) and carbon steel(SM45C). The main parameters of friction welding such as tensile tests, Vickers hardness surveys of the bond of area, the heat affected zone (HAZ), and the observation of microstructure were investigated to ensure a good quality of friction welding through visual observations. The specimens were tested as-welded and post weld heat treatment(PWHT). This paper deals with optimizing the welding conditions and analyzing various rotary bending fatigue test(RBFT) properties about heat-treated base metal(BM), as-welded and PWHT. Consequently, two materials for friction welding are strongly mixed with a well-combined structure of micro-particles without any molten material, particle growth, or any defect. Moreover, the fatigue limit of BM(SF45) and PWHT for the RBFT were observed as 180MPa and 250MPa, respectively. It was confirmed that the PWHT causes approximately 40% improvement in the fatigue limit when compared to the BM(SF45).

Mechanical Characterization of the Pedicle Screw System for Thoracolumbar Spine (흉요추용 척추경 나사못시스템의 기계적 특성)

  • 이효재;최화순;안면환;송정일
    • Journal of Biomedical Engineering Research
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    • v.23 no.1
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    • pp.17-26
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    • 2002
  • The purpose of this study was to investigate the important Parameters of the Pedicle screw by estimating the mechanical characteristics of screws under static and dynamic loads. Methodology for estimating Parameters under static load was proposed. It was also shown that the fatigue life of the one-level system could be increased by changing the shape of screws. Load parameters of the single pedicle screw were friction force. bending moment. and holding force. The test results of the one-level system could be inferred from teat results of the sin91e screw under bending force Fatigue life of the one-level system with flexible rod was longer than that of the upper Part test without rod . Considering the drop of flexibility of the rod due to muscles and ligament, fatigue life of the one-level system could be estimated b? that of the single screw.

A study on the fatigue bending strength of quasi-isotropic CFRP laminates subjected to impact damage (축격손상을 받은 의사등방성 탄소섬유강화 복합재의 굽힘피로강도)

  • Park, Soo-Chul;Park, Seol-Hyeon;Jung, Jong-An;Cha, Cheon-Seok;Yang, Yong-Jun
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.18 no.10
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    • pp.688-695
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    • 2017
  • Compared to metal, CFRP has excellent mechanical characteristics in terms of intensity, hardness, and heat resistance as well as its light weight that it is used widely in various fields. Therefore, this material has been used recently in the aerospace field. On the other hand, the material has shortcomings in terms of its extreme vulnerability to damage occurring internally from an external impact. This study examined the intensity up to its destruction from repeated use with the internal impact of a CFRP laminated plate that had also been exposed to external impact obtain design data for the external plate of aircraft used in the aerospace field. For the experimental method, regarding the quasi-isotopic type CFRP specimen and orthotropic CFRP specimen that are produced with a different layer structure, steel spheres with a diameter of 5 mm were collided to observe the resulting impact damage. Through a 3-point flexural fatigue experiment, the progress of internal layer separation and impact damage was observed. Measurements of the flexural fatigue strength after the flexural fatigue experiment until internal damage occurs and the surface impacted by the steel spheres revealed the quasi-isotopic layer structure to have a higher intensity for both cases.

Research on Fafigue Life Prediction of Muffler with Weld-zone Shape (용접부 형상을 고려한 머플러의 피로수명 예측에 관한 연구)

  • Kim, Jong-Yun;Kang, Sung-Su;Kim, Gug-Yong;Park, Soon-Cheol;Kim, Chung-Kwan
    • Journal of Advanced Marine Engineering and Technology
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    • v.36 no.1
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    • pp.85-93
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    • 2012
  • In this study, the geometry of the weld is used to develop the process of fatigue life prediction. For the development of fatigue life prediction process, bending fatigue test of muffler is conducted to obtain M(Moment)-N(Fatigue life) diagram. Modeling the geometry of the weld which is failed is performed to conduct static load analysis and analysis results are used to calculate the stress concentration factor. The stress concentration factor is used to get the fatigue notch factor and this was based on the fatigue life prediction. As a result of the comparison of test values and predicted values, predicted values are verified.

The Evaluation of Mechanical Properties and Fatigue Life for Domestic 304 Stainless Steel Used as Membrane Material in LNG Storage Tank (LNG저장탱크의 멤브레인용 국산 304 스테인리스강의 기계적성질 및 피로수명 평가)

  • Kim, Hyeong-Sik
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.25 no.10
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    • pp.1644-1650
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    • 2001
  • Mechanical properties of domestic 374 stainless steel have been evaluated fur membrane material used in LNG storage tank. LNG tank is operated around -162$^{\circ}C$. The temperature of membrane depends on LNG level. Accordingly, the membrane material is deteriorated by variation of liquid pressure and temperature. Tensile test and fatigue life test were performed at room temperature and -l62$^{\circ}C$ per code requirements. Especially the biaxial fatigue life test was conducted with shaped membrane sheet at a thermal strain of $\Delta$T=190$^{\circ}C$ The test results obtained with the domestic 304 stainless steel showed better properties compared to the values required by code.

Mechanical Fatigue Lifetime of Metal Electrode for Flexible Electronics under High Temperature and High Humidity Condition (유연 전자 소자용 금속 전극의 고온/고습 조건에서 기계적 피로 수명 연구)

  • Kown, Yong-Wook;Kim, Byoung-Joon
    • Journal of the Microelectronics and Packaging Society
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    • v.27 no.2
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    • pp.45-51
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    • 2020
  • As flexible electronics will be used under high temperature and high humidity with repeated bending deformations, the effects of environmental condition and repeated mechanical deformations are considered simultaneously to achieve long-term reliability. In this study, the mechanical reliability of metal electrodes (Al, Ag, Cu) deposited on flexible polymer substrate is investigated under 4 different conditions: with and without repeated mechanical deformations and normal environmental or high temperature and high humidity conditions (85℃/85%). The mechanical failure does not occur in all the metal electrodes without mechanical deformation even under high temperature and high humidity conditions. The electrical resistance of metal electrode increased about 400% to 600% after 100,000 bending cycles under normal condition. For high temperature and high humidity condition, the electrical resistance of Al and Ag increased similarly. However, the resistance of Cu during bending fatigue test under high temperature and high humidity condition increased over 90000% because of the combined effect of corrosion and mechanical fatigue. This study can give a helpful information for designing electrode materials with high mechanical reliability under high temperature and high humidity.

An Experimental Investigation of Bending Fatigue Strength in Table Liner for Cement Mill (시멘트 분쇄기용 테이블 라이너의 굽힘 피로강도의 실험적 조사)

  • Baek, Seok-Heum;Lee, Kyung-Young;Cho, Seok-Swoo;Jang, Deuk-Yul;Joo, Won-Sik
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.31 no.12
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    • pp.1214-1220
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    • 2007
  • The vertical roller mill, which performs the grinding and partly blending of raw material, is the one of the important machine to produce ordinary portland cement. It has been reported that an unexpected fatigue failure occurred in a table liner in the course of grinding portland cement. The life of table liner is estimated to $4{\times}10^7$ cycles in the design stage, but at the field, when its operating time reaches to $2{\times}10^6{\sim}8{\times}10^6$ cycles, the fracture of table liner begins to be found. The fracture of table liner is initiated from the outside edge of grinding path contacting with the grinding roller. Its maintenance normally take 30 % of the total maintenance costs of the roller mill. Therefore, this study shows the clarification of the reasons occurring the fatal destruction of the table liner by fatigue fracture analysis utilizing fracture mechanics and by the finite element method. And, the results from Goodman diagram illustrate relationship of including information on the transition between tensile and bending fatigue strength in the fatigue characterization of table liner.

Electric Fatigue Behavior of a Bending Piezoelectric Composite Actuator (굽힘 압전 복합재료 작동기의 전기적 피로 거동)

  • Woo, Sung-Choong;Goo, Nam-Seo
    • Proceedings of the KSME Conference
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    • 2008.11a
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    • pp.362-367
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    • 2008
  • In the present work, we address electric fatigue behavior in bending piezoelectric actuators using an acoustic emission technique. Electric cyclic fatigue tests have been performed up to ten million cycles on the fabricated specimens. To confirm the fatigue damage onset and its pathway, the source location and distributions of the AE behavior in terms of count rate are analyzed over the fatigue range. It is concluded that electric cyclic loading leads to fatigue damages such as transgranular damages and intergranular cracking in the surface of the PZT ceramic layer, and intergranular cracking even develops into the PZT inner layer, thereby degrading the displacement performance. The electric-induced fatigue behavior seems to show not a continuous process but a step-by-step process because of the brittleness of PZT ceramic. Nevertheless, this fatigue damage and cracking do not cause the final failure of the bending piezoelectric actuator loaded up to 107 cycles. Investigations of the AE behavior and the linear AE source location reveal that the onset time of the fatigue damage varies considerably depending on the existence of a glass-epoxy protecting layer.

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