• Explosives and Blasting
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• v.33 no.4
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• pp.1-6
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• 2015

Abstract This study is to efficiently calculate and evaluate the elements of advance, overbreak and underbreak on the mine under the production using the 3D laser scanner. For this purpose, a 3D laser scanner was sued to acquire the point-cloud which records the space coordinates and modelling of the underground tunnel using the 3D modeling program. When each element was observed through the study result, the advance on the center cut was 2.6m in average while the total advance was 2.4m. If the drilling length of 3.8m is based, the advance rate was evaluated to be 67% in average in the center cut section with the total average of 64%. In addition, when the volume of overbreak was measured based on the design cross section, the average overbreak volume was found to be $4.5m^3$ on left wall, $4.5m^3$ on right wall, and $5m^3$ on roof with the total volume of $14m^3$. When the overbreak volume is measured based on the look-out cross section, it was $3m^3$ on roof with the total volume of $8.4m^3$. The rate of overbreak volume against the average excavation volume was 8% based on the design cross section and 5% based on the look-out cross section.

• Explosives and Blasting
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• v.34 no.2
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• pp.10-17
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• 2016

Drilling operation for blasting is an important factor to determine blast effect. Drilling errors that arise from performing drilling for blasting purposes can reduce blasting effect causing residual holes, overbreak, and heterogeneous fragmentation, etc. Automatic drilling system was induced for precise drilling. As a result, drilling error caused by spaces between holes and burden was minor at 0~2.6% and accordingly, blasting effect was improved with over 90% drilling rate, the ratio of overbreak amount to total drilling amount at 4.3%, proportion of fragmentation rock under 50cm at 89~95% and so from this analyses, it was estimated to reduce the total cycle times related to blasting process.

• Tunnel and Underground Space
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• v.21 no.3
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• pp.192-204
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• 2011

In this study, 3-D analyses were conducted while taking every construction stage into account. Then 2-D analyses were conducted which yield the same results with the 3-D results. The crown settlement normalized by the ultimate value was compared during the process to overcome the discrepancy caused by different dimensions. When a bench or a core is left uncut to give extra support to the face and eventually the whole excavation boundary, this extra supporting effect also has to be included in the analysis. In this study, this effect is also implemented in terms of the load distribution factor. When the length of the bench is very short compared to the diameter of the tunnel in such cases as in short bench cut or in mini-bench cut, the supporting effect of the face does not disappear even after the bench is completely excavated and supported since the face is still too close to the point of interest. The 4th load distribution factor was defined to stand for the advance of the face after the completion of the excavation cycle. The 4th load distribution factor turned out to be very useful in determining the load distribution factors when a tunnel is excavated by bench cut with various bench lengths under different initial conditions.

• Tunnel and Underground Space
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• v.22 no.2
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• pp.144-156
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• 2012

This paper discusses the methods of estimating the punch penetration indices and data analysis punch penetration test to estimate the TBM normal force and penetration rate. In punch penetration test is known as a useful test to estimate penetration rates and normal force of TBMs directly with several slope indices indicated drill-ability and brittleness of rocks. However, the standard methods and indices for punch penetration test are not suggested yet. The main purpose of punch penetration test which is prediction of normal force of TBM disc cutter when cutters excavate rock mass. In this study, the punch penetration tests were performed for 6 representative Korean rock types and variety length and diameter of rock core specimens. Among slope indices were obtained from punch penetration test, PLI and MLI which is suggested in this study show high correlation with cutter force measured by full-scale cutting test. The results show that the predicted normal force of a single disc cutter and the experimental error was 10%. Based on these results, it is concluded that punch penetration test is reliable laboratory test for estimating thrust and penetration rates of TBM.

• Journal of Korean Tunnelling and Underground Space Association
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• v.21 no.5
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• pp.689-698
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• 2019

In tunnel excavation by TBMs, a cutterhead, which practically excavates the ground, is an important part directly affecting net penetration rate. Most of the researches on the cutterhead design that have been carried out until now are on the cutter arrangement. It is difficult to find a study for the effect of the scraper installation direction on TBM excavation although same cutterheads except for direction of the scraper are used in Korea. Therefore, this paper shows how the direction of scraper installation affects shield-TBM excavation. Discrete element method was used to identify the effect of scraper installation direction on shield-TBM excavation. When the scraper installation direction was outward, the amount of particles per unit time flowed into the cutter head opening was smaller than when the scraper installation direction was inward, and more loads were applied to the cutterhead.

• Journal of Korean Tunnelling and Underground Space Association
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• v.5 no.3
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• pp.241-250
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• 2003

Rock mass is very inhomogeneous in nature and data obtained by site investigations and tests are very limited. For this reason, many uncertainties are to be included in the process of constructing structures in rock mass. In the design of a tunnel, support pattern, advance rate, and excavation method, which are important design parameters, must be determined to be optimal. However, it is not easy to determine those parameters. Moreover if those parameters are determined incorrectly, unexpected risk occurs such as decrease in the stability of a tunnel or economic loss due to the excessive supports etc. In this study, how to determine an optimal support pattern and advance rate, which are the important tunnel design parameters, is introduced based on a risk analysis. It can be confirmed quantitatively that the more supported a tunnel is, the larger reliability index becomes and the more stable the tunnel becomes. Also an optimal support pattern and advance rate can be determined quantitatively by performing a risk analysis considering construction cost and the cost of loss which can be occurred due to the collapse of a tunnel.

• Tunnel and Underground Space
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• v.11 no.3
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• pp.248-256
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• 2001

The cylindrical cut is most frequently used in tunnel blast regardless of their dimensions. In this study the new parallel cut is proposed to raise advance per round, which is considered to be an elevation of the traditional cylinder cuts. The general geometric pattern of a new cut with parallel blast holes is proposed. The detailed burden and spacing between the central blasthole and those of the four section are also given. The blast results between new cut and traditional cylinder cut are given. The main results of this study are as follows. 1) The average advances per rounds in new cuts can reach 99.5% of drilling length. That of traditional cylinder cuts are known approximately 90∼95% 2) Specific charge weight of new cut compare to that of cylinder cut is approximately reduced 5% from 1.363 to 1.297 kg/㎥ 3) Specific drilling rate is also reduced 8% from 2.393 to 2.130 m/㎥ 4) Vibrations, fly rock, and fragmentation produced by the new blast are to be proved superior to those of the traditional cylinder cuts.

• Tunnel and Underground Space
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• v.23 no.3
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• pp.161-168
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• 2013

Recently, the application of High-Power mechanized tunnelling technology has been expended around the world. Especially, High-power Modern TBM machines are used in a successful results. Essential for the great success of this modern TBM in difficult rock conditions are based on the development of machine power, suitable better cutter developments, and also developed assesment technology regards on the extensive site investigations. OPP (Owner Procurement Process) system is a proven alternative contract delivery method that is potentially applicable to many tunnel projects. Using the OPP, the owner specifies and procures the TBMs and tunnel lining in advance of the tunnel contract procurement and provides TBM to a tunnel contractor with a goals of reducing project risks and accelerating project schedule. Depending on the blasting vibrations and noises, mechanized tunnelling will be more important particularly in city areas.

• Geotechnical Engineering
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• v.14 no.5
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• pp.5-16
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• 1998

2-D numerical methods have been applied to analyze the stability of tunnels because of computation efficiency, though the ground around the tunnel under construction shows 3-D reformational behaviour due to the transverse and longitudinal arching effects. Load distribution factors are introduced to the 2-D analysis for the consideration of the effects of the tunnel advance in three dimensions. The load distribution factors influence significantly the ground deformation and the load of primary supports like shotcrete and rockbolts. According to the previous studies for 3-D numerical studies. it was shown that load distribution factors were heavily dependent on the ground deformational properties, tunnel size and the advance length of a tunnel. However, as the quantitative methods evaluating the factors have not been presented yet, constant values have been assigned to the factors for 2-D analysis even if the conditions for tunnel design are different. Accordingly, this paper presents the method to evaluate quantitatively the load distribution factors through the regression analysis of 3-D analysis data on 72 design cases. Also, new modification to the load distribution factors are suggested for the ring-cut excavation method because the conventional 2-D analysis is not able to consider the support effects of the core left on the tunnel face.

• Journal of Korean Tunnelling and Underground Space Association
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• v.16 no.2
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• pp.237-248
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• 2014

Linear cutting test is known to be very effective to determine machine parameters (i.e. thrust force and torque) and to estimate penetration rate of TBM and other operation conditions. Although the linear cutting test has significant advantages, the test is expensive and time-consuming because it requires large size specimen and high load capacity of the testing machine. Therefore, a few empirical prediction models (e.g. CSM, NTNU and QTBM) alternatively adopt laboratory index tests to estimate design parameters of TBM. This study discusses the estimation method of TBM machine parameters and disc cutter consumption using punch penetration test and Cerchar abrasion test of which the researches are rare. The cutter forces and cutter consumption can be estimated by the empirical models derived from the relationship between laboratory test result with field data and linear cutting test data. In addition, the estimation process was programmed through which the design parameters of TBM (e.g. thrust, torque, penetration rate, and cutter consumption) are automatically estimated using laboratory test results.