• Title/Summary/Keyword: 구상 흑연

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Effect of Cu on the mechanical Properties and damping capacity of austempered ductile cast iron (오스템퍼링 처리한 구상흑연주철의 기계적 성질 및 감쇠능에 미치는 Cu의 영향)

  • Lee, K.H.;Kang, C.Y.
    • Journal of Power System Engineering
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    • v.12 no.3
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    • pp.72-77
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    • 2008
  • This study was investigated to know the effect of Cu addition on austempered ductile cast iron at various temperatures and times. Test results showed that the volume fraction of retained austenite and the carbon contents of retained austenite showed the greatest value at $400^{\circ}C$. Also, in case of specimens having more Cu contents, the volume fraction of retained austenite and the carbon contents of retained austenite showed the lower value. After austempering treatment, tensile strength and Impact value increased, but elongation decreased. With increasing austempering treatment temperature, tensile strength, elongation, and impact value decreased. In case of specimen having more Cu contents, tensile strength showed the higher value, but elongation showed the lower value. Damping capacity was decreased by austempering treatment and was not affected on austempering temperature and time. In case of specimen having more Cu contents, damping capacity showed the higher value.

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Influence of the Thermal Characteristics of Die Material in Stamping (금형재료의 열특성이 스탬핑에 미치는 영향)

  • 이항수;김충환;전기찬;김중재;유동진
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1994.06a
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    • pp.79-86
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    • 1994
  • 스템핑용 냉연강판의 기계적 성질은 온도에 따라 변하므로 금형재의 열적 특성은 성형의 성공여부에 영향을 미칠 수 있으며 재질선정에 있어 중요한 인자의 하나이다. 금형재질이 성형에 미치는 영향을 조사하기 위하여 차체의 패널용으로 사용되는 강판에 대하여 상온 및 고온에서의 인장시험을 하였으며 구상흑연주철과 회주철을 중심으로 열특성을 조사하였다. 연신율과 인장 강도의 온도 의존성에 대한 검토와 함께 금형재료에 따른 열전달 특성을 분석하여 열특성 측면에서는 회주철이 구상흑연 주철보다 더 적합 하며 열전도율이나 비열 등의 열특성치도 금형재 선정에 중요한 인자중 하나라는 결론을 얻었다.

A Study on the Mechanical Properties and Fatigue Limit of the Austenitizing Treatment Conditions in Austempered Ductile Iron (오스템퍼링처리한 구상흑연주철의 오스테나이트화 조건에 따른 기계적 성질 및 피로한도에 관한 연구)

  • Kim, Min-Gun;Lim, Bok-Kyu
    • Journal of Industrial Technology
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    • v.24 no.A
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    • pp.3-8
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    • 2004
  • This study was performed to investigate the effect of two step austenitized treatment on the mechanical properties and fracture characteristic of the ductile cast iron and austempered ductile cast iron(ADI). The obtained results of this study were as follows. The matrix structures of specimens were changed differently by austenitizing heat treatment. Microstructure of austempered ductile cast iron obtained by two step austenitized treatment was bainitic ferrite and retained austenite. With two step austenitized treatment, vield strength, tensile strength and hardness decreased, while the elongation increased.

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The Study on Interrupted Cutting Tool Life of Cermet and CBN in Ductile Cast Iron(FCD500) (구상흑연주철(FCD500)의 단속가공에서 서멧과 CBN의 공구수명에 관한 연구)

  • Oh, Sung-Hoon
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.11 no.5
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    • pp.8-12
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    • 2012
  • Recently, a wide range of industrial production area has a competitive advantage through cost reduction. Moreover with the development of industrial technology, base material and cutting tool help the machining technology. But most of the machining enterprises have not hold the R&D facilities and human resources. This mainly disturbs the industrial development and th increase of production efficiency. Especially in the interrupted machining process, it showed different behavior with continuous machining process. So it needs to research and develop the tool life and tool wear mechanism analysis.

The Influence of Machinability on Tool life of the ADI Materials in Drilling (ADI재료의 드릴가공시 절삭특성이 공구수명에 미치는 영향)

  • 반재삼
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.04a
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    • pp.92-96
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    • 1996
  • 최근 유용한 신소재로많은 광심을 보이고 있는 오스템퍼처리 구상흑연 주철(Austempered Ductile Cast Iron 이하 ADI라 한다) 은 기지조직이 베이나이트와 잔류 오스테나이트로 구성되어있기 때문에 같은 화학 조성을 갖는 일반 구상 흑연 주철에 비하여 연성 및 연성의 감소가 없이 2배 정도의 강도를 증가 시킬수 있기 때문에 자동차, 선박 부품 및 각종 기계부품에 적용시키기 위한 많은 연구가 진행되고 있다. 본 연구에서는 서로 재질의 성분이 다른 고속도강 드릴인 소경드릴을 이용하여 ADI재료를 보통(비관통)이송 및 단계이송 절삭가공시 발생되는 공구의 마멸량과 표면조도와의 관계, 절삭력의 변화에 따른 공구마멸과 공구수명과의 관계를 실험적으로 규명하여 ADI재료 의 보통 및 단계이송절삭시 공구수명에 미치는 제반 절삭특성의 영향에 관해 고찰 하고자 한다.

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Quantitative Evaluation for the Internal Defect Size Governing the Fatigue Life in Ductile Irons (구상흑연주철의 피로수명을 지배하는 내재결함부 크기는 정량적 평가)

  • 김진학;김민건
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.11
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    • pp.2742-2748
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    • 2000
  • In this study, the quantitative evaluation was performed by examination for gatigue crack origin in two prepared ductile irons specimens which have different microstructures using rotary bending fatigue tester, Series A has mixed microstructure. ferrite plus pearlite, and series B has bainitic microstructure. Obtained main results are as follows. The scatterings of fatigue strength were observed on σ(sub)α-Ν diagram of both specimen series, and it is observed that scatterings of series A were more serious. It is reasonable to evaluate the size of mesocrack range by means of √A(원문참조), where A means the area of mesocrack range including globular graphite nodule. As a result of reconsideration for the fatigue data by introduction of K(sub)α-Ν diagram, the scattrings of fatigue life were, remarkably. reduced. Therefore, it is more reasonable to evaluate of mesocrack range on fatigue life by parameter K(sub)α rather than σ(sub)α.

Simulation of Extremely Low Cycle Fatigue Fracture in Ductile Cast Iron (구상흑연주철 극저사이클 피로파괴의 시뮬레이션 구현)

  • Kim, Min-Gun;Lim, Bok-Kyu
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.30 no.12 s.255
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    • pp.1573-1580
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    • 2006
  • In this study, fatigue tests were carried out under push-pull loading condition using spheroidal graphite cast iron in order to clarify the internal fatigue fracture mechanism in an extremely low cycle fatigue regime. It is found that a successive observation of internal fatigue damage it is found that the fracture processes go through three stages, that is, the generation, growth and coalescence of microvoids originated from debonding of graphite-matrix interface. It is also found that the crack which is initiated from the void propagates by coalescence of neighboring cracks and the fatigue crack growth rate can be expressed in form of the Manson-Coffin rule type. In this paper, quantitative analyses of fatigue properties for realization of simulation about fatigue life evaluation are also presented.

A Statistical Analysis on Fatigue Life Distribution in Spheroidal Graphite Cast Iron (구상흑연주철의 피로수명분포에 대한 통계적 해석)

  • Jang, Seong-Su;Kim, Sang-Tae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.9 s.180
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    • pp.2353-2360
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    • 2000
  • Statistical fatigue properties of metallic materials are increasingly required for reliability design purpose. In this study, static and fatigue tests were conducted and the normal, log-normal, two -parameter Weibull distributions at the 5% significance level are compared using the Kolmogorov-Smirnov goodness-of-fit test. Parameter estimation were compared with experimental results using the maximum likelihood method and least square method. It is found that two-parameter Weibull distribution and maximum likelihood method provide a good fit for static and fatigue life data. Therefore, it is applicable to the static and fatigue life analysis of the spheroidal graphite cast iron. The P-S-N curves were evaluated using log-normal distribution, which showed fatigue life behavior very well.

Effect of Subzero Treatment on the Mechanical Properties and Damping Capacity of Austempered Ductile Cast Ironn (오스템퍼드 구상흑연주철의 기계적 성질 및 감쇠능에 미치는 서브제로처리의 영향)

  • Lee, K.H.;Kwon, M.K.;Kim, C.G.;Kang, C.Y.
    • Journal of Power System Engineering
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    • v.11 no.4
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    • pp.86-91
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    • 2007
  • This study was investigated to know the effect of subzero treatment in austempered ductile cast iron. Retained austenite transformed to martensite by subzero treatment. With decreasing subzero treatment temperature, more volume fraction of retained austenite transformed to martensite and transformed to martensite above 30% by subzero treatment temperature at $-196^{\circ}C$. With decreasing subzero treatment temperature, the value of strength and hardness increased but the value of elongation and impact value decreased. In case of subzero treatment at $-196^{\circ}C$, hardness value increased about 18% and impact value decreased by above 20%. We could find that subzero treated specimens had a little of effect on the tensile properties but had very much effect on the hardness and value of the impact.

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Effect of Subzero Treatment on the Microstructure and Mechanical Properties of Austempered Ductile Cast Iron (오스템퍼드 구상흑연주철의 미세조직 및 기계적 성질에 미치는 서브제로처리의 영향)

  • Lee, K.H.;Kang, C.Y.
    • Journal of Power System Engineering
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    • v.12 no.1
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    • pp.47-52
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    • 2008
  • This study was investigated the effect of subzero treatment in austempered ductile cast iron. Retained austenite transformed to martensite by subzero treatment and strain. With decreasing subzero treatment temperature and increasing strain, retained austenite transformed more to martensite and transformed 30% above by subzero treatment at $-196^{\circ}C$. With decreasing subzero treatment temperature, the value of strength and ratio of increasing of strength, hardness and ratio of increasing of hardness increased but the value of elongation and ratio of decreasing of elongation decreased. With decreasing subzero treatment temperature, impact value and ratio of decreasing of impact value decreased. In case of subzero treatment at $-196^{\circ}C$, hardness value increased about 18% and impact value decreased above 20%. We could find that in subzero treated specimens had a little of effect on the tensile properties but had very much effect on the hardness and value of the impact.

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