• 제목/요약/키워드: 공정 오차

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Effects of processing parameters of alumina tape on the constrained sintering characteristics of LTCC (LTCC의 constrained sintering 특성에 미치는 알루미나 테잎의 공정변수영향)

  • Park, Seong-Dae;Cho, Hyun-Min;Yoo, Myong-Jae;Lee, Woo-Sung;Kang, Nam-Kee
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2003.05c
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    • pp.245-248
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    • 2003
  • 저온동시소성 세라믹으로 제작된 모듈을 고주파 대역에 적용할 경우 dimension의 오차는 모듈 특성의 오차를 유발시킨다. Constrained sintering 기술은 XY 방향의 수축을 억제시킴으로써 세라믹 소결체의 dimensional tolerance를 향상시키기 위하여 개발된 기술이다. LTCC의 소성온도에서는 수축하지 않는 비소성층을 LTCC 적층체의 위 아래에 함께 적층시킴으로써 XY 방향의 수축은 기계적으로 억제되며, 두께 방향으로만 수축이 일어난다. 본 연구에서는 LTCC 기판을 constrained sintering 방법으로 소성하고, 그 특성값을 일반적인 소성방법으로 제작하였을 때와 비교하였다. 알루미나 테잎의 제조조건 빛 적층조건을 변화시켜 이에 따른 면수축 제어 특성의 변화를 고찰하였다. 실험결과 알루미나 테잎의 고형분 용량과 부착층의 두께가 면수축 제어를 위하여 고려되어야할 주요 인자임을 확인할 수 있었다.

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Analysis of the Edge Sealing Strength for Vacuum Glass Panel Using Design of Experiment (실험계획법을 이용한 진공유리 패널 모서리 용융 접합 강도실험 분석)

  • Kim, Seung-Jong;Jeon, Euy-Sik
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.15 no.4
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    • pp.1819-1824
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    • 2014
  • The vacuum-glazing panel is a panel that keeps two glasses completely sealed in a vacuum condition. It is the high function insulation material of having the wall level minimizing the heat loss by the conduction and convection heat transmission coefficient. The edge sealing is a very important process of vacuum glass on the strength, thickness and air tightness. In this study, by using the hydrogen mixture gas torch, two sheets of glass was sealing in the furnace. The thickness and strength of the glass according to the process parameters is measurement and analysis, and predicting the edge sealing strength of glass by using taguchi method of experiment. We verified the validity of the experiment by checking the error rate through additional experiment.

Comparison Study on Empirical Correlation for Mass Transfer Coefficient with Gas Hold-up and Input Power of Aeration Process (폭기공정의 물질전달 계수와 기체 포집율 및 소요동력의 상관관계에 대한 비교연구)

  • Park, Sang Kyoo;Yang, Hei Cheon
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.41 no.6
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    • pp.415-421
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    • 2017
  • As stricter environmental regulation have led to an increase in the water treatment cost, it is necessary to quantitatively study the input power of the aeration process to improve the energy efficiency of the water treatment processes. The objective of this study is to propose the empirical correlations for the mass transfer coefficient with the gas hold-up and input power in order to investigate the mass transfer characteristics of the aeration process. It was found that as the input power increases, the mass transfer coefficient increases because of the decrease of gas hold-up and increase of Reynolds number, the penetration length, and dispersion of mixed flow. The correlations for the volumetric mass transfer coefficients with gas hold-up and input power were consistent with the experimental data, with the maximum deviation less than approximately ${\pm}10.0%$.

Performance of CCC-r charts with bootstrap adjusted control limits (붓스트랩에 기초하여 조정한 관리한계를 사용하는 CCC-r 관리도의 성능)

  • Kim, Minji;Lee, Jaeheon
    • The Korean Journal of Applied Statistics
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    • v.33 no.4
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    • pp.451-466
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    • 2020
  • CCC-r chart is effective for high-quality processes with a very low fraction nonconforming. The values of process parameters should be estimated from the Phase I sample since they are often not known. However, if the Phase I sample size is not sufficiently large, an estimation error may occur when the parameter is estimated and the practitioner may not achieve the desired in-control performance. Therefore, we adjust the control limits of CCC-r charts using the bootstrap algorithm to improve the in-control performance of charts with smaller sample sizes. The simulation results show that the adjustment with the bootstrap algorithm improves the in-control performance of CCC-r charts by controlling the probability that the in-control average number of observations to signal (ANOS) has a value greater than the desired one.

A Study on the design and fabrication of Pluggable Lens for Optical PCB Interconnection (광 PCB 접속용 플러거블 렌즈의 설계 및 제작 연구)

  • Kim, Jung Hoon;Lee, Tae Ho;Kim, Dong Min;Jeong, Myung Yung
    • Journal of the Microelectronics and Packaging Society
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    • v.21 no.1
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    • pp.25-29
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    • 2014
  • In this study, an optical PCB was proposed which can overcome the limitations of the conventional PCB, and a new structure with pluggable lens was considered for a high-efficient passive alignment. The structure was a lens-added optical waveguide for the improvement of misalignment between the lens and the waveguide in the alignment. Also, as it had a barrier-type structure to prevent the surface damage of the lens by desorption, the high-efficient passive alignment can be realized. The structure was designed by optimizing the simulation and the fabrication process of the pluggable lens structure was conducted using the repetitive photolithography and the thermal reflow. The optical waveguide with the lens-integrated pluggable interconnection was fabricated by the imprint process using the polydimethylsiloxane(PDMS) replica mold. Therefore, we confirmed the possibility of pluggable lens-added optical waveguide structure fabrication for high-efficient passive alignment.

Design of a New Thermal shut Down Protection Circuit for LED Driver IC Applications (LED 구동회로를 위한 새로운 과열방지회로 설계)

  • Heo, Yun-Seok;Jung, Jin-Woo;Park, Won-Kyoung;Song, Han-Jung
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.12 no.12
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    • pp.5832-5837
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    • 2011
  • In this paper, we designed a thermal shutdown block for LED applications using a 1 ${\mu}m$ CMOS process. The proposed thermal shutdown protection circuit has been designed with a shut-off temperature of $120^{\circ}C$ and a restart temperature of $90^{\circ}C$ which are suitable conditions for LED driver IC. Also, we got SPICE simulation results of the circuit about process variation of the semiconductor fabrication. From simulation data, process variation rate of the proposed circuit are within 7 % which are good results compared with conventional BJT current mirror type circuit. Finally, we confirmed that the thermal shutdown circuit has good thermal protection function within a LED driver IC.

Development of Estimation Model of Construction Activity Duration Using Neural Network Theory (건설공사 공정별 작업기간 산정을 위한 신경망 기반 모형 구축)

  • Cho, Bit-Na;Kim, Hyeon-Seung;Kang, Leen-Seok
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.16 no.5
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    • pp.3477-3483
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    • 2015
  • A reasonable process for the activity duration estimation is required for the successful construction management because it directly affects the entire construction duration and budget. However, the activity duration is being generally estimated by the experience of the construction manager. This study suggests an estimation model of construction activity duration using neural network theory. This model estimates the activity duration by considering both the quantitative and qualitative elements, and the model is verified by a case study. Because the suggested model estimates the activity duration by a reasonable schedule plan, it is expected to reduce the error between planning duration and actual duration in a construction project.

Computational Modelling to Predict the Welding Deformation in Steel Structures (용접변형예측을 위한 용접부 수치 모델링)

  • Park, Jeong-Ung
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.8 no.1
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    • pp.96-102
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    • 2007
  • Welding deformation causes critical problems under construction and in use of steel structures by varying the magnitude of the steel structures and deteriorating mechanic strength. Existing method to construct steel structures in civil engineering needs preassembly process for a part of or the whole structures on a broad space to examine the size of structures inevitably varied in the process of welding (assembly process). It leads to waste of time, space and human efforts, worry of safety accidents with the characteristic of the work to be performed on a high place, and non-efficiency and non-economy by using such supplementary equipments as crane. This paper, to remove the needless preassembly process by pre-estimating welding deformation produced under construction of large steel structures, devises a method modeling welded part for applying the equivalence load method and examines the effects of welding sequence and self weight on welding deformation by the method.

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Extraction of Natural Emulsifier from Medicago sativa L. and Sapindus saponaria L.: Optimization using CCD-RSM (알팔파 및 무환자나무열매로부터 천연유화제의 추출: CCD-RSM을 이용한 최적화)

  • Hong, Seheum;Lee, Seung Bum
    • Applied Chemistry for Engineering
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    • v.33 no.3
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    • pp.272-278
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    • 2022
  • In this study, natural emulsifiers were extracted from Medicago sativa L. and Sapindus saponaria L. The extraction yield using CCD-RSM and the extraction process of foaming stability of the extracted product were optimized and 95% confidence interval was used to confirm the statistical reasonableness of the optimization. Herein, independent parameters were the ethanol volume and extraction temperature, whereas reaction parameters were the extraction yield and foaming stability. Under the condition of 53.5 vol% ethanol and extraction temperature (70.9 ℃), the maximum yield and foaming stability of the extracted product from Medicago sativa L were predicted as 26.2 wt% and 44.5%, respectively. In the case of the extraction from Sapindus saponaria L, the maximum yield and foaming stability were expected to be 31.9 wt% and 47.5% under the optimized conditions including 60.4 vol% of ethanol and extraction temperature (72.4 ℃). The average experimental error for validating the accuracy was about 3.4(± 0.3)% and 5.0(± 0.04)% for the extraction processes from Medicago sativa L. and Sapindus saponaria L., respectively.

AWG device characteristic dependence on the fabrication error limit (도파폭 공정오차에 따른 광도파 특성변화와 소자성능 저하)

  • 박순룡;오범환
    • Korean Journal of Optics and Photonics
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    • v.10 no.4
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    • pp.342-347
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    • 1999
  • As the waveguide width and the radius of curvature get smaller for the effort of monolithic fabrication of integrated photonic devices, the waveguide characteristics change significantly according to the change of the waveguide width or the radius of curvature. Especially, variation of the waveguide width due to fabrication process errors induces a phase error for each waveguide from the change of the propagation constant. Therefore, it is important to quantify these variation effects on the device characteristics for the design and fabrication of highly integrated photonic devices. Here, we analyze four different types of waveguides to get general characteristics in propagation constant change by utilizing the effective index method and the analytic solution method. Futhermore, the output characteristics of two AWG(Arrayed Waveguide Grating) devices are simulated by a highly-functional computer code. The simulated results have been found to be similar to the realistic device characteristics. The required fabrication error limit for the ridge-type InP-AWG device should be smaller than 0.02 ${\mu}{\textrm}{m}$ to get better channel crosstalk than-25 dB, while the required fabrication error limit for rib-type silica-AWG devices may be allowed up to 0.1 ${\mu}{\textrm}{m}$ to obtain better crosstalk than -30 dB.

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