• Journal of the Korea Society for Simulation
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• v.23 no.4
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• pp.131-142
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• 2014

Phone camera lens module is assembled with a barrel, multiple lenses, multiple spacers and a shield. The major processes of manufacturing system are injection molding, coating and assembly processes, and each process has multiple machines. In this paper, we introduce a scheduler based on simulation model which can be used for frequent rescheduling problem caused by urgent orders, breaking down of molds and failures of machines. The scheduling algorithm uses heuristic Backward-Forward method, and the objective is to minimize the number of tardy orders.

• Journal of the Korean Crystal Growth and Crystal Technology
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• v.15 no.4
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• pp.168-174
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• 2005

In this study, the numerical simulation of drying processes for porous materials is performed by employing the hierarchical multi-scale modeling and the nano-scale material properties obtained from the molecular dynamics simulation. The multi-scale simulation system is set up using pre- and post-processors and the drying process of electric porous ceramic insulator is simulated. The temperature, moisture, residual stress, and displacement distributions are compared with those based on homogenized properties.

• Journal of the Korean Vacuum Society
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• v.12 no.3
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• pp.182-192
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• 2003

A new Monte Carlo (MC) simulator for electron beam lithography process in the multi-layer resists and compound semiconductor substrates has been developed in order to fabricate and develop the high-speed PHEMT devices for millimeter-wave frequencies. For the accurate and efficient calculation of the transferred and deposited energy distribution to the multi-component and multi-layer targets by electron beams, we newly modeled for the multi-layer resists and heterogeneous multi-layer substrates. By this model, the T-shaped gate fabrication process by electron beam lithography in the PHEMT device has been simulated and analyzed. The simulation results are shown along with the SEM observations in the T-gate formation process, which verifies the new model in this paper.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.10 no.7
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• pp.1439-1445
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• 2009

This paper introduces a simulation model regarding the process analysis of a digital doorlock mixed assembly process. The objective of the simulation model is to evaluate the performance of various design aspects of process alternatives. To develop the simulation model, a time study is performed for each process. Next, by using ARENA, a simulation model is conducted based on the process analysis and the line balancing methodology. We found out several problems for mixed assembly process, and then suggest several alternatives to improve the system.

• Journal of the Korea Society for Simulation
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• v.25 no.4
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• pp.1-12
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• 2016

The industry producing the parts of aircraft engines is a traditional order-made system with highly variety and small quantity, and the manufacturing system is the typical job shop with identical or non-identical multiple machines in a workstation. Furthermore, there are many alternative operations and alternative machines allowed in machining processes, and tremendous routings and assembly operations should be considered. Usually simulation is the most efficient technology to analyze such a complex system, and high modeling skills are required for developing the simulation models. In this paper, a case study on a company which produces the parts of aircraft engines is introduced, specially focused on simulation modeling methodologies for the complex system.

• Proceedings of the Korea Society for Simulation Conference
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• 2002.11a
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• pp.107-107
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• 2002

• Journal of the Korea Society for Simulation
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• v.18 no.3
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• pp.147-154
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• 2009

In this study we investigate the problem of reducing color change cost at painting operations in an automobile assembly plant. Changing control logic at conveyor junction points prior to the top coat line has been proposed and analyzed using the discrete event simulation model we developed using AutoMod. We also discussed the project which initiated this research as well as the details of painting operations. Simulation analysis showed that the grouping ratio increases from 1.8 to 2.5 if the proposed control logic change is applied to the plant. Contrary to other approaches such as using dedicated equipment for resequencing, our approach has the merit of less investment cost, no need for additional space consumption. We finally note that the grouping ratio can be further increased if our algorithms is implemented as well as CRS (Color Rescheduling Storage) is installed.

• Journal of the Korean Applied Science and Technology
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• v.36 no.4
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• pp.1080-1087
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• 2019

For a risk analysis in a chemical process, it is important to reflect correctly the characteristic properties of the target process. In this study, computational fluid dynamics (CFD) was adopted for the advanced risk analysis in a residual hydro desulfurization (RHDS) process by considering operation condition, layout of instruments and facilities, atmospheric condition, and wind direction. Release and explosion simulations for the RHDS by using FEA (Finite Element Analysis) and CFD showed the applicability of 3D scanning methods for estimation of release hole size and release amount.

• Proceedings of the Korea Society for Simulation Conference
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• 1998.03a
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• pp.6-10
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• 1998

RTO(Real-time Object) 모델로 불리는 실시간 객체지향 모델은 컴퓨터에 의해 제어되는 실시간 제어기 및 이의 응용 환경 시뮬레이터를 정밀하게 표현하는데 유용한 모델로 정착되었다. 이 모델은 실시간 분산 컴퓨터 시스템과 이의 응용 환경에 대한 실시간 시뮬레이터를 통합적으로 설계하는데 강력한 표현력을 보여주고 있다. RTO 기반의 접근 방법에 의한 통합 설계는 RTO로 불리는 객체의 네트워크 형태로 표현된다. 본 논문에서는 이와 같은 설계 방법을 자동판두께제어기(Automatic Gauge Controller, AGC)라고 불리는 실시간 분산 시스템의 설계 사례를 통해 제시하고자 한다. AGC 시스템은 압연공정 제어기로서 압연공정 실시간 시뮬레이터의 소재 이송 및 압하 공정을 제어한다. 설계과정을 통해서 실시간 분산 시스템 명세의 추상화 방법에 대하여 논하고, 네트워크의 구축 과정을 통한 시뮬레이션 모델의 정밀한 표현 방법을 제시하며, RTO의 분산구조 및 명확하고 엄밀한 실시간 설계 방법에 대하여 논한다.

• Proceedings of the Korean Operations and Management Science Society Conference
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• 2000.04a
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• pp.377-380
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• 2000

본 연구에서는 자동차의 차체조립공정설계를 위하여 FACTOR/AIM 및 자체 개발한 생산시스템 성능평가를 위한 시뮬레이션 프로그램을 이용하여 비교 연구하였다. 이를 위하여 먼저 자체에서 개발한 시스템성능 산정 방법으로 초기 해를 구하고 세부 생산라인의 고장 Data와 조립라인의 구성, 운반장비 등의 다양한 여건을 고려하기 위하여 FACTOR/AIM을 사용하였다. Data의 분석을 위하여 Expert Fit를 사용하였으며 초기 시스템 모델링 및 Data로부터 목표 생산시스템을 만족하는 시스템을 단계별로 찾아가는 과정을 사용하여 최적 해를 구하였다. 본 연구에서 분석한 K회사의 경우 목표 생산량 70대/시간을 만족하기 위하여 4 차의 개선을 통하여 71.57대/시간의 생산라인을 구하였다. 본 연구에서 생산조립라인의 공정설계를 위한 시뮬레이션 과정을 실 예를 들어 제시하였으며 다른 제품의 생산공정분석에도 활용 가능하리라 생각된다.