• Title/Summary/Keyword: 공정능력지수

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Issues on the Calculation of the Process Capability Index (공정능력지수 산정에 있어 고려사항)

  • Lee, Do-Kyung
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.37 no.1
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    • pp.127-132
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    • 2014
  • This study is concerned with process capability index in single process. We enumerated issues on the calculation of process capability index and described the effects of these issues. We explained the development process and the reason of the representative existing process capability indices. We investigated whether the indices agree with the concept of process capability and drew the problems from those results. In addition, we proposed alternative and direction to seize the process capability necessary to the field.

MES system based on real-time process capability management

  • Han, Jin-Su
    • Journal of the Korea Society of Computer and Information
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    • v.25 no.11
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    • pp.115-122
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    • 2020
  • In this paper, we propose an MES system based on real-time process capability management and how to manage the manufacturing process using the system. The current MES system presents a KPI report that makes it easy to recognize the manufacturing site, but has not been able to derive an improvement method to improve the actual manufacturing site KPI. In other words, it is difficult to extract the cause of the increase in defective rate, decrease in yield, and increase in production lead-time, and to draw an improvement plan and apply it to the manufacturing site. The purpose of the MES system based on real-time process capability management proposed in this paper is to establish an manufacturing operation management system that overcomes the limitations of the existing MES by managing the distribution of major factors of the equipment that determines the process capability. In addition, by presenting a speed improvement method for real-time large-capacity data processing, it is intended to be applied so that the system can operate well.

A Study on Searching Stabled EMI Shielding Effectiveness Measurement Point for Military Communication Shelter Using Support Vector Machine and Process Capability Analysis (서포트 벡터 머신과 공정능력분석을 이용한 군 통신 쉘터의 EMI 차폐효과 안정 포인트 탐색 연구)

  • Ku, Ki-Beom;Kwon, Jae-Wook;Jin, Hong-Sik
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.20 no.2
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    • pp.321-328
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    • 2019
  • A military shelter for communication and information is necessary to optimize the integrated combat ability of weapon systems in the network centric warfare. Therefore, the military shelter is required for EMI shielding performance. This study examines the stable measurement points for EMI shielding effectiveness of a military shelter for communication and information. The measurement points were found by analyzing the EMI shielding effectiveness measurement data with data mining technique and process capability analysis. First, a support vector machine was used to separate the measurement point that has stable EMI shielding effectiveness according to set condition. Second, this process was conducted with process capability analysis. Finally, the results of data mining technique were compared with those of process capability analysis. As a result, 24 measurement points with stable EMI shielding effectiveness were found.

Cell Formation Models Considering Loading, Alternative Routes, and Operations in a FMS (FMS에 있어서 공정할당 및 대체 가공경로를 고려한 셀 형성모델)

  • Chung, Byung Hee;Yoon, Chang Won
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.22 no.51
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    • pp.73-87
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    • 1999
  • 본 연구에서는 다양한 종류의 공정을 수행할 수 있는 가공장비와 자동화된 물류 운반시스템으로 구성된 FMS의 효율적 운영을 위해 셀 제조방식의 개념을 도입한 다수의 유연셀 형성 방법을 제시하고 있다. 서로 독립적인 유연셀의 형성을 위해 FMS의 장점인 공정유연성을 최대한 활용할 수 있도록 기계-공정 행렬과 부품-공정 행렬에 기초한 2 종류의 새로운 유사도 계수와 예외적 요소의 수를 최소화하기 위한 셀 형성 알고리즘을 개발하였다. 두 행렬들은 다공정 수행가능기계간 유사도와 기계셀과 부품간 비처리 능력지수 산출의 기초자료로 사용된다. 알고리즘은 예외적 요소의 수를 최소로 하면서 셀의 수를 최대로 하는 정리에 기초하여 공정을 기계에 할당하며, 다수의 대체경로가 유연셀내에서 형성될 수 있도록 크게 2 단계로 구성되어 있다. 마지막으로 수치예제와 함께 예외적 요소의 발생수를 척도로 하여 기존의 방법들과 비교, 평가하고 있다.

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An Improved Process Incapability Index for the Evaluation of Process Capability (공정능력의 평가를 위한 개선된 비공정능력지수)

  • Shin, Kyung-seok;Kim, Seong-Jip;Kang, Chang-wook
    • Journal of Korean Society for Quality Management
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    • v.24 no.4
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    • pp.90-102
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    • 1996
  • Process incapability index which is intended to evaluate the process capability by measuring process incapability provides more detailed information by dividing information about the process mean and variance. But when the target value is not consistent with the center of specification, it is very difficult to evaluate the process capability accurately. Thus it is necessary to improve the existing process incapability index. The improved process incapability index can identify the variation of the process faster than other process capability indices when applied firstly, to the precision process which can be affected sensitively by the change of the process, secondly, to the ordinary process where cost difference from the change of process is noticeable. By using subindices such as inaccuracy index and imprecision index, it is easier for quality manager to find where the cause of the variation of process is, and to take necessary action in advance.

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A Study on the Mechanical Properties Optimization of Solid Propellant (고체 추진제의 기계물성 최적화 연구)

  • Choi, Yongkyu;Ryu, Taeha;Kim, Nakhyun;Kim, Jeongeun
    • Journal of the Korean Society of Propulsion Engineers
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    • v.19 no.6
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    • pp.91-97
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    • 2015
  • The limit values of mechanical properties(MPs) of HTPB/AP/Al Solid Propellant was reviewed according to the rocket motor development procedures and the in-process values of MPs were analyzed by the tool of Process Capability Index. Based on finding the dependency among MPs, the optimization is proposed for reducing the properties defects and for improving the rocket grain safeties.

Development of Quality Competitiveness Assessment Model for RFID Tags in Apparel Retail (의류품 유통관리용 RFID 태그 품질경쟁력 평가모델 개발)

  • Kwon, Jongwon;Yang, Ilyoung;Song, Taeseung;Cho, Wonseo
    • Journal of the Institute of Electronics and Information Engineers
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    • v.52 no.7
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    • pp.143-152
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    • 2015
  • The 'Quality Competitiveness Index' (QCI) is defined as an quantitative and disinterested indicator that measures and compares the quality of products across the world. The purpose of this study is to suggest the 'Quality Competitiveness Assessment Model' (QCAM) and calculate QCI of a popular UHF RFID Label tag (Global ISO 18000-3C supported) available these days in a global apparel market. The model was based on KS-QEI(Korean Standard-Quality Excellence Index), and was composed with the following 4 evaluation categories, a process capability test, an environmental reliability test, a durability test and a design margin test. The QCI score can be calculated with the following formula, using the weighted arithmetic mean between a score of each evaluation category ($X_1$, $X_2$, $X_3$, $X_4$) and each weight($w_1$, $w_2$, $w_3$, $w_4$). The actual weights was determined by an result of AHP survey to which was conducted for the related Industry-University-Institute experts. The proposed index shows the results of comparisons with global competitor's products as well as the high-quality domestic RFID label tags. In addition, it will play an important role for manufacturers when developing their future products.

Statistical Tests for Process Capability Index Cp Based on Mixture Normal Process (혼합 정규공정 하에서의 공정능력지수 Cp에 대한 가설검정)

  • Cho, Joong Jae;Heo, Tae-Young;Jeong, Jun Chel
    • Journal of Korean Society for Quality Management
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    • v.42 no.2
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    • pp.209-219
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    • 2014
  • Purpose: The purpose of this study is to develop the statistical test for process capability index $C_p$ based on mixture normal process. Methods: This study uses Bootstrap method to calculate the approximate P-value for various simulation conditions under mixture normal process. Results: This study indicates that our proposed method is effective way to test for process capability index $C_p$ based on mixture normal process. Conclusion: This study finds out that statistical test for process capability index $C_p$ based on mixture normal process is useful for real application.

Process capability index for single process with multiple measurement locations (다수 측정 위치를 갖는 단일 공정의 공정능력지수)

  • Lee, Do-Kyung;Lee, Hyun-Seok
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.30 no.3
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    • pp.28-36
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    • 2007
  • Process Capability indices (PCIs) have been widely used in manufacturing industries to provide a quantitative measure of process performance. PCIs have been developed to represent process capability more exactly. In the previous studies, only one designated location on each part is measured. But even though in single process, multiple measurement locations on each part are required to calculate the reliable process capability. In this paper, we propose a new process capability index with multiple measurement locations on each part. We showed numerical examples and sensitivity analysis according to the number of measurement locations.

More Comments on Non-Normal Process Capability Indices : $C_{Np}$(U, V, W) (비정규 공정의 공정능력지수에 관한 고찰 : $C_{Np}$(U, V, W))

  • 김진수;김홍준
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.25 no.6
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    • pp.17-22
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    • 2002
  • In this paper, We consider some generalization of these five basic indices to cover non-normal distribution. The proposed generalizations are compared with the five basic indices. The results show that the proposed generalizations are more accurate than those basic indices and other generalization in measuring process capability. We compared an estimation methods by Clements with based on sample percentiles WVM to calculate the proposed generalization as an example The results indicated that Clements method is more accurate than percentile method, WVM in measuring process capability But the calculations of percentile method are easy to understand, straightforward to apply, and show be valuable used for applications.