• Title/Summary/Keyword: 고온피로

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액체금속로 고온 구조물의 크립-피로 손상평가 방법 비교 분석

  • Kim, Jong-Beom;Lee, Hyeong-Yeon;Yoo, Bong;Yoon, Sam-Son
    • Proceedings of the Korean Nuclear Society Conference
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    • 1998.05b
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    • pp.823-830
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    • 1998
  • 본 연구에서는 미국, 프랑스, 일본의 고온구조 설계지침서의 크립-피로 손상평가 방법을 살펴보고 고온하중을 받는 불연속 구조물에 대하여 범용 유한요소 해석코드인 ANSYS와 ABAQUS를 이용한 열전달 및 응력해석을 수행하여 각국의 코드 절차에 따른 크립-피로 손상 평가를 하였다. 이들 결과를 점소성 비탄성 구성식을 적용한 비탄성해석 결과와 비교평가하였다. 본 연구에서 분석한 불연속 구조물의 경우에 대한 평가 결과 미국의 ASME Subsection NH에 의한 방법이 비탄성 해석결과에 가장 가까운 결과를 주며, 일본의 BDS에 따른 평가방법은 적용성이 가장 편리함을 알 수 있었다.

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Mechanical Fatigue Lifetime of Metal Electrode for Flexible Electronics under High Temperature and High Humidity Condition (유연 전자 소자용 금속 전극의 고온/고습 조건에서 기계적 피로 수명 연구)

  • Kown, Yong-Wook;Kim, Byoung-Joon
    • Journal of the Microelectronics and Packaging Society
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    • v.27 no.2
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    • pp.45-51
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    • 2020
  • As flexible electronics will be used under high temperature and high humidity with repeated bending deformations, the effects of environmental condition and repeated mechanical deformations are considered simultaneously to achieve long-term reliability. In this study, the mechanical reliability of metal electrodes (Al, Ag, Cu) deposited on flexible polymer substrate is investigated under 4 different conditions: with and without repeated mechanical deformations and normal environmental or high temperature and high humidity conditions (85℃/85%). The mechanical failure does not occur in all the metal electrodes without mechanical deformation even under high temperature and high humidity conditions. The electrical resistance of metal electrode increased about 400% to 600% after 100,000 bending cycles under normal condition. For high temperature and high humidity condition, the electrical resistance of Al and Ag increased similarly. However, the resistance of Cu during bending fatigue test under high temperature and high humidity condition increased over 90000% because of the combined effect of corrosion and mechanical fatigue. This study can give a helpful information for designing electrode materials with high mechanical reliability under high temperature and high humidity.

Fatigue Characteristics and Compressive Residual Stress of Shot Peened Alloy 600 Under High Temperature (쇼트피닝 가공된 Alloy 600 재료의 고온환경하에서의 잔류응력 및 피로특성)

  • Kim, Jong Cheon;Cho, Hong Seok;Cheong, Seong Kyun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.37 no.3
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    • pp.333-338
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    • 2013
  • The compressive residual stress and fatigue behavior of shot peened alloy 600 under a high-temperature environment is investigated in this study. Alloy 600 is used in the main parts of nuclear power plants, and the compressive residual stress induced by the shot peening process is considered to prevent SCC (stress corrosion cracking). To obtain practical results, the fatigue characteristics and compressive residual stress are evaluated under the actual operating temperature of a domestic nuclear power plant, as well as a high-temperature environment. The experimental results show that the peening effects are valid at a high temperature lower than approximately $538^{\circ}C$, which is the threshold temperature. The fatigue life was maintained at temperatures lower than $538^{\circ}C$, and the compressive residual stress at $538^{\circ}C$ was 68.2% of that at room temperature. The present results are expected to be used to obtain basic safety and reliability data.

Elevated Temperature Static Fatigue in Silicon Nitride (질화규소의 고온정피로거동)

  • Choi, Guen;Choi, Bae-Ho;Kim, Ki-Yong
    • Journal of the Korean Ceramic Society
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    • v.36 no.1
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    • pp.15-20
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    • 1999
  • Elevated temperature static fatigue behavior of silicon has been investigated by stress intensity/life test method. Static fatigue crack growth rate increase with the increase of temperature. Such tendency is found to be mainly related to the decrease of fracture toughness with the increase of temperature. That is, when static fatigue crack growth rate, da/dt is expressed by da/dt=AK1m, a constant A is a function of fracture toughness Kc and the exponent m is a constant which is independent of temperature or Kc. However, in the case of high temperature that glass phase is softened, the crack growth rate is found to be deviated from the above relation. This reason is, thus, discussed.

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세라믹 폴베어링의 특성 및 기술동향

  • 김완두
    • Tribology and Lubricants
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    • v.7 no.1
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    • pp.7-15
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    • 1991
  • 각종 회전기계류의 고속화, 고온화 추세로 고속, 고온에 사용될 수 있는 베어링 개발이 요구되고 있다. 그러나, 기존에 많이 사용되어 오던 steel 베어링은 고온에서의 강도 저하 및 고속에의 전동체의 원심력 증가에 의한 급격한 피로수명의 감소 등으로 인해 사용이 불가능하게 된다. 고속화를 위해서 저밀도의 재질이 필요하며, 고온화를 위해서는 고온강도가 뛰어난 재질이 필요하다. 최근 개발되고 있는 기계구조용 세라믹은 이 두 가지 특성을 모두 지닌 재질로서 베어리에의 응용이 시도되고 있다.

A Study on Growth Behavior of Small Fatigue Crack in 304 Stainless Steel at Elevated Temperatures (고온하 304 스테인레스강의 작은 표면구열의 성장거동에 관한 연구)

  • 서창민;김영호
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.14 no.1
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    • pp.87-95
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    • 1990
  • Rotating bending fatigue tests of an authentic steel 304 were performed at various temperatures such as room temperature, $538^{\circ}$ and $593^{\circ}C$. The plastic replica method was also applied in order to estimate the fatigue life on the basis of serial observation of small fatigue crack initiation and growth on the pit specimen surface. The fatigue crack growth behavior of 304 stainless steel was investigated within the frame work of elastic-plastic fracture mechanics within a narrow scatterband in spite of different stress levels at elevated temperature as at room temperature. The growth law of small surface crack is determined uniquely by the term. $\DELTA\sigma^{n}a$ where $\DELTA\sigma$ is the stress amplitude, a is the crack length, and n is a constant. It is found that the small crack growth behavior is basically equivalent to the S-$N_{f}$ relationship, where S and $N_{f}$ are stress and number of cycles to failure, and the fatigue life prediction is in good agreement with the experimental results.

Evaluation of Creep-Fatigue Integrity for High Temperature Pressure Vessel in a Sodium Test Loop (소듐 시험루프 내 고온 압력용기의 크리프-피로 건전성 평가)

  • Lee, Hyeong-Yeon;Lee, Dong-Won
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.38 no.8
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    • pp.831-836
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    • 2014
  • In this study, high temperature integrity evaluation on a pressure vessel of the expansion tank operating at elevated temperature of $510^{\circ}C$ in the sodium test facility of the SEFLA(Sodium Thermal-hydraulic Experiment Loop for Finned-tube Sodium-to-Air heat exchanger) to be constructed at KAERI has been performed. Evaluations of creep-fatigue damage based on a full 3D finite element analyses were conducted for the expansion tank according to the recent elevated temperature design codes of ASME Section III Subsection NH and French RCC-MRx. It was shown that the expansion tank maintains its integrity under the intended creep-fatigue loads. Quantitative code comparisons were conducted for the pressure vessel of austenitic stainless steel 316L.

High-Temperature Design and Integrity Evaluation of Sodium-Cooled Fast Reactor Decay Heat Exchanger (소듐냉각고속로 붕괴열교환기의 고온 설계 및 건전성 평가)

  • Lee, Hyeong-Yeon;Eoh, Jae-Hyuk
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.37 no.10
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    • pp.1251-1259
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    • 2013
  • In this study, high temperature design and creep-fatigue damage evaluation of a decay heat exchanger (DHX) in the decay heat removal systems of a sodium-cooled fast reactor (SFR) have been performed. Detail design and 3D finite element analysis have been conducted for the DHXs to be installed in active and passive decay heat removal systems in Korean Generation IV SFR, and the DHX installed in the STELLA-1(Sodium integral effect test loop for safety simulation and assessment) at KAERI (Korea Atomic Energy Research Institute). Evaluations of creep-fatigue damage based on full 3D finite element analyses were conducted for the two Mod.9Cr-1Mo steel heat exchangers according to the elevated temperature design codes of ASME Section III Subsection NH and RCC-MR code. Code comparisons were made based on the creep-fatigue damage evaluation and issues on conservatisms of the design codes were discussed.

Comparisons of Life Prediction Method of Copper Alloy of Regenerative Cooling Chamber for Thrust Chamber (액체로켓 연소기 재생냉각 챔버용 구리합금의 피로수명 예측식 비교)

  • Lee, Keum-Oh;Ryu, Chul-Sung;Choi, Hwan-Seok
    • Aerospace Engineering and Technology
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    • v.9 no.2
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    • pp.90-97
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    • 2010
  • A study about the fatigue life of copper alloy which is used in inner jacket of regenerative cooling chamber of liquid rocket engine has been performed. Mechanical properties of the material and fatigue life have been taken from tensile tests and low-cycle fatigue tests at room temperature and several elevated temperatures. Original universal slopes method, modified universal slopes method, Mitchell's method, Baumel and Seeger's method, and Ong's method have been used for predicting the fatigue data. It was found that the novel life prediction method should be developed for the copper alloys since almost all data have not been predicted well with the widely used methods.

기계부품의 피로파괴사례 및 방지대책

  • 김재곤
    • Journal of the KSME
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    • v.29 no.2
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    • pp.118-124
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    • 1989
  • 피로파괴의 발생원인을 살펴보면 다음과 같이 4가지로 구별된다. (1) 설계불량 (2) 가공불량 (3) 소재불량 (4) 부적절한 사용 그러나 현재 기계설계시 일반적으로 형상계수 및 충격계수를 포함한 안전율을 여유있게 고려하기 때문에 피로강도가 간접적으로 설계시 반영되어 피로파괴는 주로 가공이나 원소재 불량 및 사용상의 부주의에 의한 경우가 대부분이다. 즉 기계가공 도중에 노치가 유입되어 응력집중을 발생시키거나, 규정된 표면처리 혹은 열처리가 이루어지지 못해서 재료의 피로강도가 저하한 경우가 많으며, 소재 역시 비금속 개재물이 다량 함유되어 있거나 열처리 특성이 조악한 소재가 사용되어 요구되는 강도를 확보하지 못한 경우도 많다. 그 반면 사용자 측에서도 설계강도를 무시한 과부하를 인가하거나, 부식환경 혹은 고온에서 사용하여 피로파괴를 촉진시키는 경우도 있으므로 사용자도 설계조건을 인식하여 그 한계를 넘지 않도록 해야 한다. 피로파괴는 단순한 원인에 의한 경우가 적고 복잡한 여러 형상이 중첩되는 경우가 많기 때문에 해석하기 어려운 경우가 많다. 결국 피로 파괴의 방지는 피로강도를 저하시킬 수 있는 요인들을 종합하여 설계단계에서부터 최종 사용단계까지 지속적인 관리에 의해서만 달성 될 수 있다.

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