• Title/Summary/Keyword: 고속 밸런싱

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Analysis of Dynamic Behavior and Balancing of High Speed Spindle (고속 스핀들의 동적거동과 밸런싱 해석)

  • Koo, Ja-Ham;Kwon, Soon-Goo;Kim, Jong-Soon
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.18 no.1
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    • pp.238-244
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    • 2017
  • A spindle with a built-in motor can be used to simplify the structure of a machine tool system, but the rotor inevitably has unbalanced mass. This paper presents an analysis of the dynamic behavior. The spindle was used in a CNC lathe and investigated using the finite element method and transfer matrices. The high-speed spindle can be very sensitive to the rotation of an unbalanced mass, which has a harmful effect on many machine tools. Thus, a balancing procedure was performed with a spindle-bearing system for the CNC lathe by numerical analysis. The balancing was performed through the influence coefficient method, and the whirl orbit radii before and after balancing were compared to evaluate the effects. The results show that the rotational speed of the spindle seriously affects the whirl responses of the spindle. The whirl responses were also affected by other factors, such as the unbalanced mass and bearing stiffness. The balancing of the assembled spindle model significantly reduced the whirl orbit magnitude.

A Passive Cell Balancing Agent by using Voltage and Temperature for Large Batteries in Online Electric Vehicles (온라인 전기자동차의 대용량 배터리를 위한 전압-온도를 이용한 패시브 셀 밸런싱 에이전트)

  • Oh, Keun-Hyun;Kim, Jong-Woo;Seo, Dong-Kwan;Kim, Jong-Don
    • Proceedings of the Korea Information Processing Society Conference
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    • 2011.04a
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    • pp.1078-1081
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    • 2011
  • 친환경적 전기자동차에 대한 관심이 커짐에 따라 전력의 효율적인 저장과 관리를 위한 대용량 배터리에 대한 연구가 활발히 진행 중이다. 배터리 용량의 극대화, 안정성, 그리고 수명 등을 위한 다양한 셀 밸런싱 방법들이 소개되고 있다. 기존 패시브 셀 밸런싱 방법은 하드웨어의 기능을 수행하는 것에 초점을 맞추어 배터리 상태에 따라 다양한 반응을 정의하기 어려움으로 효과적인 운용에 한계가 있다. 본 논문에서는 소프트웨어 에이전트 모델을 적용한 배터리 셀 밸런싱 시스템을 제안하며 에이전트가 현재 전압과 온도를 고려한 셀 밸런싱을 수행함으로 고속 충전시에 발생하는 셀간 전압차를 최소화 한다. 또한 충전의 신속성과 셀 전압 안정성을 유지한다. 현재 연구 개발 중인 카이스트 온라인 전기자동차에서 사용 예정인 배터리 관리시스템 기반 시뮬레이션을 수행함으로 제안하는 방법의 유용성을 입증하였다.

Development of manufacturing and assembling processes for Flexible Overhung Rotor (Flexible Overhung Rotor의 제작 및 조립공정 개발)

  • 이영섭;이정훈;김명섭;최민수
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2000.11a
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    • pp.38-38
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    • 2000
  • 최근 개발되고 있는 고속회전기계들은 무게 절감과 성능을 높이기 위해 그 크기가 소형화되고, 높은 회전수를 갖는 경향이 있으며, 이로 인하여 기계의 운전속도가 회전체의 1차 굽힘 위험속도(Critical Speed) 이상에서 운전하는 경우가 빈번히 발생되고 있다. 위험속도를 통과하는 고속회전기계 개발에 있어 가장 중요하게 고려되고 있는 회전체진동 문제는 정밀 제작 및 조립, 좋은 성능의 댐퍼 설계, 그리고 고속회전체 밸런싱 (High Speed Balancing) 작업등을 통하여 더 이상 회전기계 개발의 장애요인이 아닌 것으로 점차 인식되어 가고 있다.(중략)

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A Study on the Active Balancing for High-Speed Rotors (I): Development of the Active Balancing System (고속 회전체의 능동 밸런싱에 관한 연구 (I): 능동 밸런싱 장치의 개발)

  • Kim, Jong-Soo;Park, Hyun-Kyu;Lee, Soo-Hun
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.4
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    • pp.140-146
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    • 2002
  • High speed rotating machines can be very sensitive to rotating mass unbalance that is a major source of harmful vibration for many types of rotating machinery. So, the balancing procedure is needed for all high-speed rotating system. To save the time and cost of off-line balancing, many researchers have developed the on-line balancing devices and methods. In this paper, an active balancing device, which is an electro-magnetic type, is developed and the active balancing algorithm using influence coefficient method is also proposed. The active balancing experiment for flexible rotors during operation is performed by an active balancing device. As a result, controlled unbalance responses are below the vibration limit at all rotating speed ranges with critical speed.

A Study on the Active Balancing Method for High Speed Spindle System Using Influence Coefficient (영향계수를 이용한 고속 주축시스템의 자동밸런싱 기법에 관한 연구)

  • Kim, Bong-Seok;Kim, Jong-Su;Lee, Su-Hun
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.8
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    • pp.48-53
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    • 2001
  • In order to increase productivity and efficiency, high-speed rotating machines become popular these days. The high-speed rotating machine is likely to vibrate and cause machine failure even though it has small unbalance. Therefore, a balancing technique is studied in this paper. Off-line balancing methods are inadequate to solve unbalance vibration problem occurring in the field due to flexible rotor effect, faster tool change, and shorter spin-up and down, etc. An active balancing is suggested to allow re-balancing of the entire rotating assembly in the machine when a tool is changed. This paper shows how to identify the dynamics of the system using influence coefficient and suggest an active balancing technique based on influence coefficient method for high-speed spindle system.

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A Study on Balancing of High-speed Spindle of CNC Automatic Lathe (CNC 자동선반 고속 스핀들의 밸런싱에 관한 연구)

  • Kim, Tae-Jong;Koo, Ja-Ham;Lee, Shi-Bok;Kim, Moon-Saeng
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.19 no.11
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    • pp.1214-1221
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    • 2009
  • A high-speed spindle can be very sensitive to rotating mass unbalance which has harmful effect on many machine tools. Therefore, the balancing procedure to reduce vibration in rotating system is certainly needed for all high-speed spindles. So, balancing procedure was performed with a spindle-bearing system for CNC automatic lathe by using numerical procedure. The spindle is supported by the angular contact ball bearings and the motor rotor is fixed at the middle of spindle. The spindle-bearing system has been investigated using combined methodologies of finite elements and transfer matrices. The balancing was performed through influence coefficient method and the comparison was made by whirl responses between before balancing and after balancing. As a result, balancing of simple spindle model reduced whirl orbit magnitude in case of a completely assembled spindle model.

Expanding the MCS of Refinery Process Compressor through Operating-Speed Balancing at 10,500 rpm (정유공정 압축기의 10,500 rpm 운전속도 밸런싱을 통한 MCS의 확장)

  • Lee, An-Sung;Kim, Byung-Ok
    • The KSFM Journal of Fluid Machinery
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    • v.12 no.6
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    • pp.41-46
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    • 2009
  • This paper deals with the operating-speed (high-speed) balancing of a refinery gasoline HDS (hydrodesulfurization) process recycle-gas 8-stages compressor rotor. A low-speed balancing condition of the rotor was measured as maintaining the G2.5 level. But an inspection run of operating-speed balancing condition, using tilting-pad journal bearings of actual use, showed that while it could be continuously-operated safely at a rated speed of 10,500 rpm, the rotor would not be able to run over 11,000 rpm as the vibration increased very sharply, approaching 11,000 rpm. In order to cure that a series of operating-speed balancing, which first calculated balance correction-weights by applying the influence coefficient measured and calculated at 10,500 rpm and then implemented correction works, was carried-out. The final operating-speed balancing results showed that the vibrations at the bearing pedestals represented very good levels of 0.2 mm/s by decreasing to as much as the 1/10 of the original vibrations and particularly, even at a targeted maximum continuous operating speed, MCS, of 11,500 rpm the vibrations represented about 1 mm/s, which is the operating-speed balancing vibration specification of API. Therefore, the expansion of MCS was successfully accomplished through the operating-speed balancing.