• Title/Summary/Keyword: 고속회전체

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A Study on the Active Balancing for High-Speed Rotors (I): Development of the Active Balancing System (고속 회전체의 능동 밸런싱에 관한 연구 (I): 능동 밸런싱 장치의 개발)

  • Kim, Jong-Soo;Park, Hyun-Kyu;Lee, Soo-Hun
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.4
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    • pp.140-146
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    • 2002
  • High speed rotating machines can be very sensitive to rotating mass unbalance that is a major source of harmful vibration for many types of rotating machinery. So, the balancing procedure is needed for all high-speed rotating system. To save the time and cost of off-line balancing, many researchers have developed the on-line balancing devices and methods. In this paper, an active balancing device, which is an electro-magnetic type, is developed and the active balancing algorithm using influence coefficient method is also proposed. The active balancing experiment for flexible rotors during operation is performed by an active balancing device. As a result, controlled unbalance responses are below the vibration limit at all rotating speed ranges with critical speed.

The Development of the Turbo Generator System with Direct Driving High Speed Generator (고속 발전기 직접 구동 방식의 터보 제너레이터 시스템 개발)

  • 노민식;박승엽
    • Journal of the Institute of Electronics Engineers of Korea SC
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    • v.40 no.6
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    • pp.87-94
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    • 2003
  • This paper presents results of the development of the turbo generator system with structure which is HSG(High Speed Generator) installed directly to gas-turbine engine. Turbo generator with a high speed motor-generator directly has many advantages aspects of weight, size, lubrication system and complexity of the system compared of conventional turbo generator system with a gear box. But because of direct high speed operation of the high speed generator, we have to need stable high speed motor driving algorithm for perfect engine ignition when engine start. Also we have to need the design of the Power conditioning unit(PCU) for converting high speed AC output power to conventional AC power or needed DC power.

초고속 자기부상형 터보복합분자 펌프 기술 개발

  • Park, Yong-Tae;Nam, U-Ho;No, Seung-Guk;Kim, In-Chan;No, Gyeong-Tae
    • Proceedings of the Korean Vacuum Society Conference
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    • 2010.08a
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    • pp.19-19
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    • 2010
  • 복합분자펌프는 기존의 터보분자펌프 turbine blade에 spiral grooved를 추가하여 초고진공 ($10^{-8}Pa$)에서 저진공(330Pa)까지 넓은 압력범위에서 사용할 수 있고 이 펌프를 사용함으로서 완전 oil free한 진공시스템을 만들 수 있는 특징을 가지고 있다. 특히, 회전체를 비접촉으로 지지하는 자기베어링 방식을 적용함으로써, 진동은 극히 작고 베어링수명은 길면서 중저진공에 대한 배기속도가 크고 임의의 방향으로 접속이 가능하여 반도체 및 디스플레이 제조 공정과 같은 첨단산업의 다양한 분야에 쉽게 적용되고 있으며, 그 적용 분야와 시장은 계속 성장하고 있다. 고 진공과 배기 속도의 달성을 위해서, 고속으로 이동하는 격면과 기체분자를 충돌시켜, 기체 분자를 원하는 방향으로 유도하는 작동원리를 가지고 있다. 특히 공기분자의 밀도가 매우 낮은 희박가스 상태에서 고속 회전하는 blade로 공기분자를 쳐내면서 작동됨으로써 날개의 상하 압력차에 의한 공기력보다도 날개의 고속회전이 매우 중요시되고 압력으로는 $10^{-1}Pa$ 이하의 분자 영역에서 그 성능을 최고로 발휘할 수 있다. 이러한 복합 펌프의 주요 장점은 다음과 같다. 1. $10^{-8}\;Pa$($10^{-10}torr$)~10 Pa(1 torr) 까지 넓은 영역에서 배기가 가능하다. 2. 탄화수계의 대하여 높은 압축특성을 가지고 있고, 윤활유를 사용하지 않으므로 얻을 수 있는 진공상태가 고청정하다. (oil free) 3. 정밀 5축제어 자기베어링으로 완전히 부상하여 회전함으로서 마모가 없고 진동이 최소화 하였을 뿐 만 아니라, 또한 운전음도 거의 없다. 4. 설치조건에 제한이 없고 고장이 거의 없다. 본 논문에서는 이러한 복합분자펌프의 개발을 위하여, 상기 연구기관에서 수행된 내용을 소개하고 이으며, 진공펌프 블레이트 로터 회전체를 포함한 구조설계 및 해석결과와 5자유도 자기베어링 시스템을 이용한 기본 구동 결과를 나타내었다.

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외부가압 공기윤활 저어널베어링의 안정성에 관한 해석

  • 임종락;김경웅
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1987.11a
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    • pp.75-78
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    • 1987
  • 저어널베어링으로 지지되고 있는 축 및 베어링 시스템에서 축이 고속으로 회전할 때, 어느 회전수 이상에서 시스템의 안정성이 깨어져 축의 진동진폭이 갑자기 커지는 Self-excited whirl이라 불리우는 불안정 현상이 존재한다. 따라서 고속회전체에 적용되는 공기윤활 저어널베어링에 있어서 안정성 문제는 설계 및 운전에 고려되어야 하는 지배적 요인 중의 하나가 된다. Lund, Fleming과 Cunningham, Mori 들은 외부가압형 공기윤활 저어널베어링의 안정성을 이론적으로 해석하였으며 Pincus는 Self-acting형 공기베어링에서 편심율이 작은 경우 2-Lobe 베어링이나 3-Lobe 베어링이 원형베어링보다 강성도와 감쇠력이 더 크므로 안정성이 더 좋을 것이라고 정성적으로 예측했다. 그러나 외부가압 공기윤활 저어널베어링의 안정성에 비원형 베어링의 유효성은 김 두환, 김 금모, 박 종포 등에 의하여 실험적으로 제시되었다. 따라서 본 연구는 외부가압형 공기윤활 저어널베어링에서 Multi-lobe 형상의 베어링이 축 및 베어링 스스템의 안정성에 미치는 효과를 원형의 경우와 비교하여 이론적으로 해석하여 Multi-lobe베어링의 유효성을 보이고 이에 적용 가능한 Programing을 하여 몇가지 경우에 대하여 계산을 하고자 한다.

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Rotor Dynamics Analysis of a Spindle System for a High speed Grinding Machine (고속 연삭기 주축 시스템의 회전체 역학 해석)

  • 최영휴
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2000.04a
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    • pp.714-719
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    • 2000
  • This paper describes a transfer matrix approach to analyze the dynamics of a high sped flexible rotor system supported at 2 positions by five ceramic bearings. The rotor system is modelled as lumped parameters in which many factors are considered not only lumped inertia or mass, bending moment, shear force but also gyroscopic effect and unbalance. The equation of motion is derived in the transfer matrix form, from which the eigenvalues equation is also derived. The transfer natural frequencies and modes. The eigenvalues, eigenmodes, campbell diagram, whirling critical speed, whirling modes, and the response of unbalance are calculated and discussed.

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On the study of critical revolution speed and balancing problems in the automobile drive axle (자동차용 추진축의 위험회전속도와 balancing문제 소고)

  • 서용권
    • Journal of the korean Society of Automotive Engineers
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    • v.2 no.2
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    • pp.25-30
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    • 1980
  • 자동차용 추진축의 위험회전속도를 원심력에 의한 탄성변형의 관계로부터 유도하여 보았다. 회전체의 unbalance량은 보통 회전속도에 관계없이 거의 일정하나 자동차용 추진축과 같이 외 경에 비하여 전장이 길고 고속회전하는 경우에는 축의 탄성변형에 의하여 unbalance량이 커진다. 회전속도에 따른 unbalance 변화량을 역시 원심력-탄성변형관계로부터 구하고 balancing을 위한 최적회전속도, tube의 편심도 기타 balancing 작업을 어렵게 하는 요소들에 대하여 정리하여 보았다.

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Study on the Dynamic Behavior Characteristics due to the Unbalance High Speed Railway Vehicle Wheel (고속철도차량용 차륜 불평형에 의한 동적 거동 특성 연구)

  • Lee, Seung-Yil;Song, Moon-Shuk
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.17 no.7
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    • pp.175-181
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    • 2016
  • This occurs when the unbalanced rotating body is inconsistent with the mass center line axis geometric center line. Wheelsets are assembled by a single axle with two wheels and a rotating body of a running railway vehicle. Owing to non-uniformity of the wheel material, the wear, and error of the wheel and axle assembly may cause an imbalance. Wheelsets will suffer the effects of vibrations due to the unbalanced mass, which becomes more pronounced due to the thin and high-speed rotation compared to the shaft diameter This can affect the driving safety and the running behavior of a rail car during high-speed running. Therefore, this study examined this unbalanced wheel using a railway vehicle multibody dynamics analysis tool to assess the impact of the dynamic VI-Rail movement of high-speed railway vehicles. Increasing the extent of wheel imbalance on the analysis confirmed that the critical speed of a railway vehicle bogie is reduced and the high-speed traveling dropped below the vehicle dynamic behaviour. Therefore, the adverse effects of the amount of a wheel imbalance on travel highlight the need for management of wheel imbalances. In addition, the static and dynamic management needs of a wheel imbalance need to be presented to the national rail vehicles operating agency.

Development of Optical Fiber Displacement Sensor for Non-contact Vibration Measurement in the High Speed Rotation System (고속회전체의 진동 측정용 비접촉 광섬유 변위센서 개발)

  • Lee, Kee-Seok;Hong, Jun-Hee;Shin, Woo-Cheol
    • Journal of the Korean Society for Precision Engineering
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    • v.22 no.8 s.173
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    • pp.50-56
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    • 2005
  • This paper is described a development of an optical fiber displacement sensor. The optical fiber sensor using an intensity modulated measures the displacement between target and sensor. A prototype sensor is composed of a transmitting part, a receiving part and a signal processing circuit. The experiment was conducted not only the sensor performance but also factors that affect intensity. The main performance of this sensor is resolution of 0.37um and the non-linearity $0.7\%$ FS and the dynamic bandwidth of about 6.3kHz. As a result of rotation test, the prototype sensor showed an equivalent performance to a commercial eddy current sensor.

Design of a Magnetic Bearing System for a High Speed Grinding Spindle (연삭기용 자기베어링 주축계의 고속화에 관한 연구)

  • 박종권;노승국;안대균
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.11
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    • pp.233-243
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    • 1998
  • The demand of high speed machining is increasing due to the high speed cutting and grinding provides high efficiency of process, short process time, improved metal removal capacity and better surface finish. Active magnetic bearings allow much high surface speed than conventional ball bearings and therefore greatly suitable for high speed cutting or grinding. This paper describes a design process of an active magnetic bearing system for a high speed grinding spindle with power 5.5kW and maximum speed 60,000rpm. Magnetic actuators are designed by the magnetic circuit theory considering static load condition, and examined with FEM analysis. Dynamic characteristics are also considered, such as bandwidth, stiffness, natural frequency and static deflection. System characteristics are simulated with a rigid rotor model.

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Finite Element Analysis of Unbalance Response of a High Speed Flexible Polygon Mirror Scanner Motor Considering the Flexibility of Supporting Structure (지지구조의 유연성을 고려한 고속 유연 폴리곤 미러 스캐너 모터의 유한 요소 불평형 응답 해석)

  • Jung, Kyung-Moon;Seo, Chan-Hee;Kim, Myung-Gyu;Jang, Gun-Hee
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2007.05a
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    • pp.859-865
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    • 2007
  • This paper presents a method to analyze the unbalance response of a high speed polygon mirror scanner motor supported by sintered bearing and flexible supporting structures by using the finite element method and the mode superposition method. The appropriate finite element equations for polygon mirror are described by rotating annular sector element using Kirchhoff plate theory and von Karman non-linear strain, and its rigid body motion is also considered. The rotating components except for the polygon mirror are modeled by Timoshenko beam element including the gyroscopic effect. The flexible supporting structures are modeled by using a 4-node tetrahedron element and 4-node shell element with rotational degrees of freedom. Finite element equations of each component of the polygon mirror scanner motor and the flexible supporting structures are consistently derived by satisfying the geometric compatibility in the internal boundary between each component. The rigid link constraints are also imposed at the interface area between sleeve and sintered bearing to describe the physical motion at this interface. A global matrix equation obtained by assembling the finite element equations of each substructure is transformed to a state-space matrix-vector equation, and both damped natural frequencies and modal damping ratios are calculated by solving the associated eigenvalue problem by using the restarted Arnoldi iteration method. Unbalance responses in time and frequency domain are performed by superposing the eigenvalues and eigenvectors from the free vibration analysis. The validity of the proposed method is verified by comparing the simulated unbalance response with the experimental results. This research also shows that the flexibility of supporting structures plays an important role in determining the unbalance response of the polygon mirror scanner motor.

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