• Transactions of the Korean Society of Automotive Engineers
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• v.14 no.4
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• pp.59-67
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• 2006

Recently, application of friction welded SUH35/SUH3 is increasing in the manufacturing process of automotive engine valves For securing its reliability and a reasonable strength evaluation method, it is necessary to assess stress singularity under the residual stress condition on the friction welded interface between dissimilar materials. In this paper, strength evaluation method of friction welded materials was investigated by boundary element method and static tensile testing. An advanced method of quantitative strength evaluation for SUH35/SUH3 friction welded material is to be suggested by establishing fracture criterion by using stress singularity factors.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.8 no.1
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• pp.35-44
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• 1999

In a view point of earth environmental protection and social requirement, adhesively bonded structures of aluminum alloys have become to be employed for the purpose of decreasing fuel ratio by weight reduction and to improve performance in various engineering fields such as aircrafts, automobiles, rolling stocks and so on. In spite of such wide applications in adhesively bonded structures of aluminum alloys, the quantitative fracture criterion and evolution method of its bonded strength have not been established yet. The objective of this paper is to establish fracture criterion considering stress singularity at interface edges in adhesively bonded structures of aluminum alloys. Through the analyses of boundary element method and static fracture experiments with three different types of specimens in the adhesively bonded joints of aluminum alloys, its fracture criterion was proposed and discussed about strength evolution of adhesively bonded structures.

• Journal of the Korean Society for Precision Engineering
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• v.12 no.10
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• pp.89-101
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• 1995

선형 탄성 등방성 물체 내에 있는 일반적인 복합모드 크랙 문제들을 해석하기 위한 이중 경계적분방정식의 일반식과 계산해법이 제시되었다. 크랙면이 포함된 물체 해석에 있어서 유일한 해를 얻기 위하여, 한 면상의 점에는 변위 경계적분방정식이 적용되었고 마주하고 있는 상대면 상의 점에는 인력 경계적분방정식이 적용되었다. 인력 및 변위 경계적분방정식의 강특이해 및 초특이해 적분항들은 수치해법을 적용하기 전에 정상화되었다. 정상화과정 중 보정되는 강특이적분항이 상대 크랙면 상의 특이해 요소를 따라 직접 적분되는 것을 격리시키기 위하여, 특이해 적분 경로를 완만한 곡면으로 우회시킨 가상의 비특이해 보조경계로 대치하여 적분값을 계산하였다. 제시된 해법의 정확성과 효율성을 예시하기 위하여, 2차원 및 3차원 크랙 문제의 변형 후 모습과 응력강도계수 계산 결과를 보였다.

• Journal of the Society of Naval Architects of Korea
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• v.35 no.4
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• pp.38-45
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• 1998

It is a tedious and excessive time consuming process to model the local area of crack tip part of structures in calculation of stress intensity factors by FEM. So, in this paper, the hybrid method of FEM and BEM approach was formulated to overcome this type of problems. The multi-domained BEM was adopted to simplify the modelling process of complex geometry and singularity characteristics of crack tip part and the ordinary FEM modelling was used in the rest part. The example calculations shows very good results compared with analytic solutions and other numerical method.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.26 no.11
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• pp.2277-2286
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• 2002

The application of bonded dissimilar materials to industries as automobiles, aircraft, rolling stocks, electronic devices and engineering structures is increasing gradually because these materials, compared to the homogeneous materials, have many advantages for material properties. In spite of such wide applications of bonded dissimilar materials, the evaluation method of quantitative strength considering the stress singularities for its bonded interface has not been established clearly. In this paper, the stress singularity for Bctors and the stress intensity factors were analyzed by boundary element method(BEM) for the scarf joints of Al/Epoxy with and without a crack, respectively. From static fracture experiments of the bonded scarf joints, a fracture criterion and a evaluation method of interface strength in bonded dissimilar materials were proposed and discussed.

• Proceedings of the Korea Water Resources Association Conference
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• 2009.05a
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• pp.796-800
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• 2009

토목구조물 및 사면의 붕괴는 집중호우가 내리는 경우 많이 발생하고 있으며, 특히 사면에서는 붕괴까지의 변형이 급속히 진행되어 이를 사전에 예방하기는 매우 어려운 현실이다. 침투 및 배수과정에서의 사면 붕괴는 강우침투로 인한 지반의 물리적 특성변화가 직접적으로 사면의 안전계수 변화에 영향을 주는 것으로 판단되며, 이때 발생하는 물리적 특성변화로는 침투시 사면 내 지반의 단위 중량은 증가하여 전단응력의 증가 및 전단강도 감소현상이 발생하며, 이와 반대로 사면 내 배수로 인하여 전단응력의 감소 및 전단강도의 증가현상이 발생한다. 따라서 본 연구에서는 강우침투로 발생하는 지반의 포화도 변화를 지반 내 투수계수의 함수로 설명하여 강우로 인한 지반의 침투 및 배수과정을 규명하고자 한다. 일반적으로 지반 내 지하수의 침투과정은 라플라스 공식을 적용한다. 그러나 라플라스 공식은 정상 상태(Steady State)일 경우에만 사용할 수 있고, 강우 등으로 인한 지하수의 수두 변화가 발생한 비정상 상태(Unsteady State)의 경우에는 부적합하므로 사면과 옹벽 등의 토질구조물에서는 안전성 변화를 계산할 수 없다. 이를 위해 사면 내 지반의 침투 및 배수과정을 투수계수의 함수로 나타내어, 강우의 침투과정을 Fourier Series, 변수분리법 및 섭동함수를 사용하여 식으로 유도함으로서 강우에 의한 지반의 침투 및 배수과정에 따른 사면 내 지하수의 분포를 예측한다. 침투과정 해석을 위하여 지표에서 포화대까지의 깊이 10m의 모델사면 및 지표부터 포화대까지의 포화도는 직선으로 비례한다는 가정을 적용한다. 먼저 푸리에 급수를 이용, 시간에 따른 온도를 열전달에 관하여 편미분하여 발생하는 열확산계수를 투수계수로 변환함에 따라 지하수의 시간과 수직방향거리에 대한 지반의 포화도를 산정한다. 변수분리법은 산정된 포화도에 지반의 초기조건과 경계조건를 고려하기 위해 적용하며, 변수분리법에 의해 산정된 지하수 분포를 섭동함수법으로 과도 및 정상상태로 분류한다. 본 연구의 수행으로 인해 얻어진 결과를 요약하면 다음과 같다. 첫째, Fourier Series와 변수분리법, 섭동함수를 이용하여 강우에 의한 지반의 포화도 변화를 수식적으로 나타낼 수 있으며 둘째, 지반에서의 강우침투과정을 식으로 표현함으로서, 깊이별 시간에 따른 포화도의 영역이 상부로부터 하부로 전이되는 과정을 알 수 있다. 셋째, 푸리에 급수를 이용한 지반의 침투계산으로 강우로 인한 지반의 포화영역 및 불포화영역을 명확히 구분할 수 있으며, 각 깊이별 포화도를 계산하여 각 구간에서 불포화구간의 전단강도에 대한 보다 정확한 계산이 가능하리라 판단된다.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.20 no.7
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• pp.2087-2096
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• 1996

Recentrly advantages in composite and light weight material techniques have led to the increased use of bonded dissimilar materials such as ceramics/metal bonded joints, IC package, brazing, coating and soldering in the various industries. It is required to analyze the evaluation method of fracture strength and design methodology of bonded joints in dissimilar materials. Stress singularity according to changes of scarf angles for bonded scarf joints in dissimilar materials was investigated by the boundary element method and static experiments. In this paper, effect of the stress singularity factors at the interface edges of scarf joints on various dissmilar materials combinations were investigated by analysis of its stress and stress singularity index using 2-dimensional elastic program of boundary element method. And the variations of stress singularity index by changes for Young's modulus ratios of materials and scarf angles were investigated. Also, it is found that stress singularities at bonded interface edges are disappeared for certain combination of scarf angle in a pair of bonded dissimilar materials. As the results, it is proposed that the strength evaluation by using stress singularity factors, $\Gamma$, considering stress singularity at the interface edges of bonded dissimilar materials, is very useful.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.21 no.3
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• pp.439-445
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• 2012

The stress singularity for the excess adhesive on interface of adhesively bonded joint was investigated by using the 2-dimensional elastic boundary element method (BEM). To establish a reasonable strength evaluation method and a fracture criterion for the excess adhesive of interface in adhesively bonded joint, it is necessary to evaluate fracture parameters with various bonding conditions. Under the variations of adhesively bonded thickness (h) and diameter (d) for the excess adhesive, a stress analysis was performed, and from the results, the stress singularity index (${\lambda}$) and the stress singularity factor (${\Gamma}$) were calculated. The variations have a great influences on the stress singularity for the excess adhesive of interface in adhesively bonded joint, and the ${\Gamma}$ is reduced as the "h" and "d" increase.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.16 no.5
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• pp.3035-3043
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• 2015

This study evaluates the thermal structural safety of the three-way catalyst(TWC) substrate for domestic passenger cars. Thermal-fluid boundary conditions on the TWC substrate were determined by D-optimal DOE. The thermal stresses on the TWC substrate were calculated by the temperature distribution obtained from the CFD results. The safety factors of the TWC substrate were determined by statistical strength and stress distributions and estimated to be 0.275. The thermal stresses for TWC substrate exceeded the strength of the material. Therefore, it is necessary to redesign the TWC substrate because it has much shorter service life than design life.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.5 no.4
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• pp.53-62
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• 1996

Recently, ceramic / metal bonded joints have led to inccreasing use of structural materials such as automobile, heat engine in various industries. In this paper, a method to analyze an interface crack under both residual stresses and applied loading was proposed. and some results of boundary element method(BEM) analysis Were presented, Fracture thoughness tests of ceramic/metals bonded joints with an interface crack Were carried out, and the stress intensity factors of these joints Ware analyzed by BEM. Also crack propagtion direction was simulated numerically by using BEM. Crack propagation angle was able to easily determine based on the maximum stress concept. The prediction of fracture strength by the fracture thoughness of the ceramics/metals bonded joints was proposed.