• Title/Summary/Keyword: 건조 효율

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Waste Heat Recovery by Heat Pipe Heat Exchanger in Spray Dryer (분무건조장치에서의 히트파이프식 열교환기의 폐열회수)

  • 박기호;이기우;박준택;이계중;임상근
    • Proceedings of the Korea Society for Energy Engineering kosee Conference
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    • 2000.11a
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    • pp.193-198
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    • 2000
  • 분무건조장치는 Solution, Slurry, Emulsion, Colloidal Suspension 등의 액상원료를 미립화하여 표면적을 증가시켜 수열면적을 크게 하여 열풍과 직접 접촉함으로써 순간적으로 건조를 행하여 액상원료로부터 바로 분립상의 제품을 얻는 건조법이다. 분유를 비롯하여 Instant 식품류, 합성세제, 염료, 안료, Ceramic, 공해 폐액의 처리에 이르기까지 폭넓게 이용되고 있다. 분무건조기는 통기, 회전, 기류 건조기 등 다른 건조기에 비하여 고도의 설계 및 제작 기술을 요하며, 설계에 있어서 일부 이론적인 취급이 행해지고 있는 것은 사실이나 아직은 경험에 의존하고 있는 현실이다. 국내에서 제작되고 있는 분무건조기의 열효율은 25-33%로 선진국의 35-48%에 비해 매우 낮다. 국내에서 사용되고 있는 분무건조기의 92%는 덴마크, 일본 등에서 수입된 것이다.(중략)

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Energy conservation effects in drying process reusing exhaust gas (배기가스 순환이용 건조공정의 에너지절약 효과)

  • Chun, W.P.;Lee, K.W.;Park, K.H.;Lee, K.G.;Kim, H.
    • Proceedings of the Korea Society for Energy Engineering kosee Conference
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    • 2000.11a
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    • pp.215-220
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    • 2000
  • 건조는 열풍, 스팀 및 전자기파 등의 직접 또는 간접적인 에너지를 투입하여 최종 제품, 가공, 후처리 과정에서 수분을 제거하는 필수 단위공정으로서 화공, 섬유, 식품, 제지·목재, 금속부품 및 폐기물 등에 이르기까지 모든 산업의 생산과정에서 널리 사용되고 있다. 건조공정은 국내 총에너지소비량의 1.2%('95년기준 1,413천TOE), 산업부문 에너지소비량의 2.2%를 소비하는 에너지다소비 장치의 하나이다. 실제론 산업분야 건조설비 사용업체의 에너지사용 비중 중에서 건조공정의 에너지사용 비중이 30%를 초과하고 있으나, 대부분의 건조공정의 에너지 이용효율이 50%이하로서 매우 낮은 실정이다.(중략)

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A Numerical and Experimental Study for Fry-drying of Various Sludge (슬러지 유중 건조에 대한 전산 해석 및 실험적 연구)

  • Shin, Mi-Soo;Kim, Hey-Suk;Kim, Byeong-Gap;Hwang, Min-Jeong;Jang, Dong-Soon;Ohm, Tae-In
    • Journal of Korean Society of Environmental Engineers
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    • v.32 no.4
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    • pp.341-348
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    • 2010
  • The basic principle of fry drying process of sludge lies in the rapid pressure change of sludge material caused by the change of temperature between oil and moisture due to the difference of specific heat. Therefore, the rapid increase of pressure in drying sludge induces the efficient moisture escape through sludge pores toward heating oil media. The object of this study is to carry out a systematic investigation of the influence of various parameters associated with the sludge fry drying processes on the drying efficiency. To this end, a series of parametric experimental investigation has been made together with the numerical calculation in order to obtain typical drying curves as function of important parameters such as drying temperature, sludge diameter, oil type and sludge type. In the aspect of frying temperature, especially it is found that the operation higher than $140^{\circ}C$ was favorable in drying efficiency regardless of type of waste oil employed in this study. The same result was also noted consistently in the investigation of numerical calculation, that is, in that the sludge particle drying was efficiently made over $140^{\circ}C$ irrespective of the change of particle diameter. As expected, in general, the decrease of diameter in sludge was found efficient both experiment and numerical calculation in drying due to the increased surface area per unit volume. In the investigation of oil type and property, the effect of the viscosity of waste oil was found to be more influential in drying performance. In particular, when the oil with high viscosity, a visible time delay was noticed in moisture evaporation especially in the early stage of drying. However, the effect of high viscosity decreased significantly over the temperature of $140^{\circ}C$. There was no visible difference observed in the study of sludge type but the sewage sludge with a slightly better efficiency. The numerical study is considered to be a quite useful tool to assist in experiment with more detailed empirical modeling as further work.

Development of Heated-Air Dryer for Agricultural Waste Using Waste Heat of Incineration Plant (소각장 폐열을 활용한 농업폐기물 열풍 건조장치 개발)

  • Song, Dae-Bin;Lim, Ki-Hyeon;Jung, Dae-Hong
    • Journal of agriculture & life science
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    • v.53 no.5
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    • pp.137-143
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    • 2019
  • To manufacturing of solid fuel by reuse of the wastes, the drying unit which have 500 kg/hr of drying capacity was developed and experimentally evaluate the performance. The spinach grown in Nam-hae island were used for the experiments and investigated of the heated-air drying characteristics as the inlet amount of raw materials, raw material stirring status, conveying type and drying time. The drying air heated by the energy derived from the steam which is supplied from the incineration plant. The moisture contents of raw materials were measured 85.65%. The inlet flow rate of drying air made a difference as the depth of the raw materials loaded on the drying unit and temperature has showed 108~144℃. The drying speed of the mixed drying more than doubled as that of non mixed drying under the same drying type, inlet amount, drying time and drying air temperature. In each experiment, the drying capacity have showed over 500 kg/hr. A drying efficiency of the ratio of drying consumption energy to input energy was 33.46%, lower than the average of 57.76% for the 157 conventional dryers. Because developed dryer must have a drying time of less than one hour, it is considered that the dry efficiency has been reduced due to the loss of wind volume during drying. If waste heat from incineration plant is used as a direct heat source, the dry air temperature is expected to be at least 160℃, greatly improving the drying capacity.

Dehydration of Omija (Schisandra chinensis B.) using Red Algae Extract as a Hypertonic Agent (홍조류 추출물을 이용한 오미자의 탈수 및 건조)

  • Kim, Nam Ho;Jo, Wan Shin;Song, Kyung Bin
    • Food Science and Preservation
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    • v.20 no.2
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    • pp.284-288
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    • 2013
  • Omija (Schizandra chinensis B.) slices were dehydrated with 20, 40, and 60% (w/w) red algae extract (RAE), and 40% of RAE was selected as the proper processing concentration considering the dehydration efficiency and cost of the dehydrating agent. The RAE-treated omija samples were compared with the hot-air dried samples in terms of the qualities such as the rehydration capacity and total phenolic contents. The rehydration ratios of the RAE-treated samples were greater than those of the hot-air dried samples by 31%. The total phenolic contents of the RAE-treated samples (1304.8 mg GAE/100 g) were higher than those of the hot-air dried samples (999.5 mg GAE/100 g). Therefore, omija slices can be dehydrated with RAE without quality loss.

Ethanol-pretreated Drying of (+)-dihydromyricetin for Removal of Residual Solvents (잔류 용매 제거를 위한 (+)-dihydromyricetin의 에탄올 전처리 건조)

  • Lee, Hee-Gun;Kim, Jin-Hyun
    • Korean Chemical Engineering Research
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    • v.60 no.2
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    • pp.237-242
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    • 2022
  • In this study, a drying method that can effectively remove residual solvent from (+)-dihydromyricetin was developed. Residual acetone concentration was efficiently removed below ICH-specified value (5,000 ppm) by simple rotary evaporation with ethanol pretreatment. In addition, the residual ethanol met the ICH-specified value (5,000 ppm) by simple rotary evaporation through the addition of water, and the residual moisture also met the specified value (<4%) for active pharmaceutical ingredients. At all the drying temperature (35, 45, and 55 ℃), a large amount of the residual solvent was initially removed during the drying, and the drying efficiency increased when increasing the drying temperature. Removal of residual solvent by ethanol pretreatment was shown to be related to high vapor pressure of acetone-ethanol mixture and hydrogen bonding between acetone and ethanol.

Comparative study on physicochemical properties of cherry tomato (Solanum lycopersicum var. cerasiforme) prepared using hot-air and combined drying (열풍건조와 복합건조로 제조한 방울토마토(Solanum lycopersicum var. cerasiforme)의 이화학특성에 관한 비교연구)

  • Kang, Eun-jung;Park, Ye-ju;Park, Seong-su;Lee, Jae-kwon
    • Korean Journal of Food Science and Technology
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    • v.50 no.3
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    • pp.339-343
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    • 2018
  • Effects of different drying processes, such as hot air drying (HA), superheated steam with hot air drying (SHS/HA), and superheated steam with far infrared radiation (SHS/FIR), on the properties of cherry tomatoes (Solanum lycopersicum var. cerasiforme) were studied. Characteristics of dried cherry tomatoes were determined by examining the water content, internal microstructure, and rehydration capacity under different drying processes. Moreover, ascorbic acid (AA) and lycopene levels were also measured to evaluate thermal damage caused by drying. Cherry tomatoes dried using both SHS/HA and SHS/FIR had water content and water activity similar to those of intermediate moisture food, indicating partial dehydration after combined drying processes. Although AA and lycopene levels decreased drastically after drying, tomatoes dried using SHS/FIR showed the lowest losses of AA and lycopene among samples. Cherry tomatoes dried using SHS/FIR showed a less compact internal cell structure than that of cherry tomatoes dried using HA and SHS/HA, resulting in the highest rehydration capacity. These results suggest that a combined drying process such as SHS/FIR is more effective than conventional hot air drying for the production of partially dried cherry tomatoes with improved quality attributes.

Natural Indigo Dyeing with Fresh Leaves of Polygonum Tintorium (생쪽잎을 이용한 인디고 염색)

  • Son, Kyung-Hee;Cho, A-Rang;Shin, Youn-Sook;Yoo, Dong-Il
    • Proceedings of the Korean Fiber Society Conference
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    • 2007.11a
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    • pp.375-376
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    • 2007
  • 생쪽잎을 다양한 방법으로 건조, 분말화하여 염색하는 경우 전통적인 색소추출방법에서 얻을 수 있는 색상으로 염색됨을 확인하였다. 특히 급냉/동결건조한 분말은 생즙법의 염색효과에, 상온건조한 분말은 생즙법과 침전법의 염색효과에 더 효율적인 방법으로 나타났다.

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An Optimum design study of nozzle for tenter machine (텐터기 노즐의 최적설계를 위한 수치해석적 연구)

  • ;Kim, Yong-Dae;Park, Si-U;Lee, Gi-Pung;Jeon, Du-Hwan
    • Proceedings of the Korean Society of Dyers and Finishers Conference
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    • 2008.10a
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    • pp.129-130
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    • 2008
  • 텐터의 성능을 결정하는 요인은 여러 가지가 있으나, 섬유의 종류 또는 가공 공정의 목적에 따라 적절한 건조속도 및 효율성, 원단의 전 폭에 걸친 건조 균일도, 습윤 공기의 자동 배출, 원단의 장력 및 오버피드, 그리고 각종 자동화 제어 장치의 활용 등으로 구분되어 질 수 있으며, 그러므로 텐터기 챔버 내부의 공간구조에 따른 비효율적 유로형상과 공기 분사노즐 정확한 압력 및 온도분포에 대한 현장 기초자료를 확보하여 텐터의 에너지 절약 및 건조 원단의 품질을 향상시킬 수 있는 구조의 설계가 요구된다.

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