• Title/Summary/Keyword: 거푸집작업

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A Process Improvement in Building Constructions using Value Stream Analysis - Focused on slab works - (가치흐름 분석을 통한 건설공사의 공정개선방안 - 슬래브 공사를 중심으로 -)

  • Lee Hyung-Soo;Yoon You-Sang;Suh Sang-Wook;Jang Chan-Hee
    • Proceedings of the Korean Institute Of Construction Engineering and Management
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    • autumn
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    • pp.527-530
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    • 2002
  • The purpose of this study is to present an improvement of the form work process. The current slab form work has waste factor by unnecessary process and not complete integration with the finishing process. Therefore the study used value stream analysis methodology for effective improvement of slab form work process. The main contents of the study are as follows; 1) Understanding of non-value adding activities in existing slab form work process 2) Process integration by value stream mapping 3) Effect analysis of time-cost reduction. The study recommends that, as a future research, development of tool and technique for the non-value adding activities are eliminated in building construction.

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Development and Implementation of a Low-noise and Safe Dismantling Method for Full-Span Aluminum Slab Formwork Supported by Filler Supports (필러겸용 스포터로 지지되는 전구간 알루미늄 슬래브 거푸집의 저소음 안전낙하 공법개발 및 적용연구)

  • Lim, Nam-Gi
    • Journal of the Korea Institute of Building Construction
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    • v.24 no.2
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    • pp.261-271
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    • 2024
  • The widespread adoption of aluminum slab formwork in modern construction, evident in both domestic and international projects, offers numerous advantages. However, a critical challenge persists regarding the dismantling process for these slabs. The current industry standard involves dropping the slabs to the ground floor upon removal. This practice raises several concerns, notably the generation of significant noise pollution that disrupts nearby communities. More importantly, the risk of worker injuries due to falls from height during the dismantling process is a serious safety hazard. Additionally, the impact from dropping the slabs can damage the aluminum itself, leading to increased replacement costs. These drawbacks necessitate the exploration of alternative dismantling techniques that prioritize worker safety, material sustainability, and overall process efficiency. Accordingly, in this study, when the entire first-generation slab formwork of an apartment house is simultaneously lowered to a reachable position for workers, it is then disassembled and lifted for transport to the next floor. This approach has the potential to demonstrate improvements in safety, quality, economy, and process efficiency.

Work Time of Basement Composite Wall Form Assembly by Work Time Analysis (작업분석을 통한 합벽거푸집 구성 요소별 작업소요시간에 관한 연구)

  • Heo, Kyoung-Moo;Kim, Myoung-Hyun;Kim, Tae-Hui;Kim, Jae-Yeob;Kim, Gwang-Hee
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2009.11a
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    • pp.9-13
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    • 2009
  • Recently, construction in downtown is often done closely at the adjacent building. In this case, underground construction need to Basement Composite Wall(BCW) construction. However, generally, during the construction process of BCW form works have many problems that are narrow working space and inefficient time consuming. Despite of these problems, there was no quantitative research for the work time of BCM assembly. Therefore, in this study, work time of CBW form assembly in underground construction is identified by the work analysis. The results of this study reveal that buttress work of basement form take lots of time in the entire work process of Basement Composite Wall form assembly.

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Checklist Development for Prevention of Safety Accidents in Form Work in Small and Medium Sized Construction Sites (중소규모 건설현장의 거푸집 공사 안전사고 예방을 위한 체크리스트 개발)

  • Cho, Ye-Rim;Shin, Yoon-Seok;Shin, Jae-Kwon
    • Journal of the Korea Institute of Building Construction
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    • v.17 no.6
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    • pp.587-594
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    • 2017
  • The construction industry generates the greatest number of disasters. Laborer injury at construction sites is mostly reported by small and mid-sized construction sites. Moreover, of the injuries, the greatest number is related to formwork. The objective of this study is to propose a checklist of the risk factors of formwork, in which industrial injuries occur most frequently in small and mid-sized construction sites, with which safety management can be done thoroughly. Risk factors and preventive measures are derived by analyzing 9,396 industrial disasters occurring at construction sites in Korea. The checklist drawn in this study was reviewed by five specialists in safety management, and applied to construction sites to verify its applicability. In a result, applying the checklist to the site showed that the safety management system of small and medium-sized construction sites were insufficient. It is expected to contribute to the effective safety management of small and mid-sized construction sites.

Curing Method Designation System in Mat Foundation Construction (매트기초 건설을 위한 양생방법 선정시스템)

  • Lee, Tae-Gyu
    • The Journal of the Korea Contents Association
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    • v.12 no.8
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    • pp.366-372
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    • 2012
  • In most of construction work, especially mat foundation construction, it is very important that accidents be prevented at early aged construction stage. To reduce the risk of accidents, it is necessary to choose the curing method to provide instructions for safety forming work by proper curing of concrete after placing. Therefore, this paper has proposed a designation algorithm of curing method for representing curing type and period by analyzing the transient hydration heat solution, focusing on mat foundation construction. This has been implemented, moreover, using an object oriented programming language to develop structural analysis system taking account crack index. In addition, we present in this paper a safety curing management system developed to assess risk during forming work.

Algorithm for the Reinforced Concrete Framework Materials Take-off (철근콘크리트조의 골조물량산출 알고리즘)

  • Kim Tae-Hui;Hong Chae-Gon;Kim Sun-Kuk
    • Korean Journal of Construction Engineering and Management
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    • v.4 no.1 s.13
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    • pp.114-121
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    • 2003
  • The precise quantity of materials is not yet taken off by the CAD system although it has Influenced in design productivity and automatic estimate. And various estimate systems developed so far deal with the quantity take-off of building members separately, which caused to over-estimate the part of each member. Therefore, the purpose of this paper is to develop algorithms of more precise estimate than that of current estimate by solving boundary conditions of the connection parts of building members, such as column, girder, beam, wall and slab. The algorithms are proposed to take off the quantity of concrete and form work and they will be used for the estimate of building structure more precisely and automatically than ever.

Application of Geomagnetic Field-Based Indoor Positioning Technology in the Formwork Stage (거푸집공사 단계에서의 지구자기장 기반 작업자 실내측위기술 적용 방법)

  • Kim, Hyungjun;Lee, Changwoo;Kim, Hyeonmin;Ahn, Heejae;Lee, Changsu;Cho, Hunhee
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2023.05a
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    • pp.213-214
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    • 2023
  • Positioning information of workers is important for safety management at construction sites. Among the various indoor positioning technologies, geomagnetic fields-based technology is more economical and has less error than other technologies. However, there is a problem that the installation and dismantling of materials such as formwork at construction sites can cause degradation in positioning performance. Therefore, in this study, the distortion of the geomagnetic field near euro-form was quantitatively measured and the application method of geomagnetic field-based indoor positioning technology on formwork stage was presented. The results showed that the distortion occurred within 10cm of the wall and column form, but positioning accuracy could be affected up to 60cm from the form due to the characteristic of geomagnetic field-collecting technology. Therefore, applying this technology to the formwork stage requires complementary measures, such as using other positioning techniques up to 60 cm near the formwork, or excluding distorted area when positioning. It is expected that this study can contribute to the efficient safety management of workers by suggesting ways to prevent an increase in positioning error when applying geomagnetic field sequence-based indoor positioning technology during the formwork stage.

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Productivity Improvement through the Waste Elimination of Construction Process (건설공정의 낭비제거를 통한 생산성 향상 방안)

  • Mun Jeong-Mun;Kim Chang-Duk
    • Korean Journal of Construction Engineering and Management
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    • v.3 no.4 s.12
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    • pp.93-103
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    • 2002
  • The reinforcement concrete work is the work affected by structural safety, durability, and schedule with form work. The domestic reinforcement concrete works have mainly worked the process of re-barfabrication/assembly on site. Finally it have low productivity. Then this paper analyzed waste factors and the process of re-bar fabrication/assembly on site for the productivity improvement and value-added productivity improvement. Waste factor analysis aims at maximizing value-added by the value analysis of re-bar fabrication and assembly on site. Finally, Value-AddingActivity(VAA)ismuchlessthan non-value adding activity. Especially, Non-Value-Adding Activity(NVAA) generates waste such as the activity steps, labors, equipments, materials, time, and soon. And it was non-flow production, over production, and analyzed into having to shift value. This paper aimsat maximizing value-addingactivity and minimizingnon value-addingactivity through waste factor analysis in process for the improvement of value added productivity.

Development of the Purlin Hanging System Form for the Girder Bridge Slab and Economic Analysis (거더교 상판 콘크리트 타설용 거푸집 개발 및 경제성 분석)

  • Lim, Jeeyoung;Kim, Sunkuk;Son, Kiyoung
    • Journal of the Korea Institute of Building Construction
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    • v.16 no.3
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    • pp.271-278
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    • 2016
  • In the case of South Korea, steel girder bridge (steel box or H-steel) and PSC (Pre-Stressed Concrete) girder bridge are the representative upper structures of railroad and road bridges. These structures account for 75% of the total bridge constructions and 80% of the total construction cost. Since the form work for concreting bridge slab is difficult, various construction methods developed and applied. However, several problems in those methods did not solve partially, including cost increase by material loss and rise of labor costs, quality deterioration by unskilled workers, increased construction time by complicated method, reduced productivity, safety accident by high place work, difficult transportation by big member, and rise of maintenance cost by material characteristic. Alternative method is needed to solve problems of as-is methods. Therefore, the purpose of this study is development of the purlin hanging system form for the girder bridge slab and its economic analysis. Through the findings of this study, it was verified that the purlin hanging system form is possible 60% reduction in cost and 80% reduction in time as comparison with conventional method.

Design and Construction of a 1:5 Scale 10-Story R.C. Apartment Building Model for Earthquake Simulation Tests (지진모의실험을 위한 10층 R.C. 공동주택의 1:5 축소모델 설계 및 시공)

  • Hwang, Seong-Jun;Lee, Kyung-Bo;Kang, Chang-Bum;Lee, Han-Seon;Lee, Sang-Ho;Oh, Sang-Hoon
    • Journal of the Earthquake Engineering Society of Korea
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    • v.15 no.6
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    • pp.55-66
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    • 2011
  • The purpose of this study was to develop an efficient process in the design and construction of a 1:5 scale 10-story R.C. apartment building model for an earthquake simulation test. The reduction ratio of the specimen was determined by the size ($5m{\times}5m$) and pay load (600kN) of the available shaking table and the availability of model reinforcements. For efficiency and quality control of the reinforcement work, prefabrication was used. Construction was conducted in two steps, the wall in one step, and another step for the slab, because it was impossible to remove the formwork of a wall if the walls and slabs in a story were constructed in one step. The slip form construction method was used repetitively for walls. The formwork of a wall was made with veneer and acryl plate on each side, so it was possible to check the quality of the concrete placing. To construct this model, it took roughly six months with five full-time research assistants, for a total of 602 man days of labor in construction.