• Title/Summary/Keyword: 가공형상도

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Neural network based tool path planning for complex pocket machining (신경회로망 방식에 의한 복잡한 포켓형상의 황삭경로 생성)

  • Shin, Yang-Soo;Suh, Suk-Hwan
    • Journal of the Korean Society for Precision Engineering
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    • v.12 no.7
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    • pp.32-45
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    • 1995
  • In this paper, we present a new method to tool path planning problem for rough cut of pocket milling operations. The key idea is to formulate the tool path problem into a TSP (Travelling Salesman Problem) so that the powerful neural network approach can be effectively applied. Specifically, our method is composed of three procedures: a) discretization of the pocket area into a finite number of tool points, b) neural network approach (called SOM-Self Organizing Map) for path finding, and c) postprocessing for path smoothing and feedrate adjustment. By the neural network procedure, an efficient tool path (in the sense of path length and tool retraction) can be robustly obtained for any arbitrary shaped pockets with many islands. In the postprocessing, a) the detailed shape of the path is fine tuned by eliminating sharp corners of the path segments, and b) any cross-overs between the path segments and islands. With the determined tool path, the feedrate adjustment is finally performed for legitimate motion without requiring excessive cutting forces. The validity and powerfulness of the algorithm is demonstrated through various computer simulations and real machining.

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A study on the effect of clearance on shear surfac shape during shaving processing of high strength steel plate (SPFH590) using CAE (CAE를 활용한 고강도강판(SPFH590)의 셰이빙 가공 시 클리어런스가 전단면 형상에 미치는 영향에 관한 연구)

  • Si-Myung Sung
    • Design & Manufacturing
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    • v.18 no.2
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    • pp.23-28
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    • 2024
  • The automobile industry is a wide range of related industries, including parts manufacturing and vehicle assembly, press processing is an essential element in making automobiles. Press processing is a processing method for metal sheets that has relatively high dimensional and shape precision and is suitable for mass production. It refers to processing by attaching a special tool, a mold, to a press machine. Recently, the automobile industry is attempting to reduce the weight of automobiles in order to reduce carbon emissions due to global warming, and the use of high-strength steel sheets, which are lighter than general structural steel sheets, is a natural trend. Shear processing is required to use high-strength steel, and the shape of the shear surface created by shear processing has a significant impact on the quality of the automobile. Therefore, various methods are being attempted to improve the share surface during shear processing. Among them, shaving processing is a method of shearing the primary shearing area again, and it is difficult to obtain an accurate answer because complex deformation occurs in the microscopic shear area. Therefore, in this study, the effect of machining allowance on shaving processing was analyzed using the finite element method using high-strength steel plate (SPFH590), and the differences were compared and examined through actual experiments under the same conditions.

Effects of Specimen Size and Side-groove on the Results of J-R Fracture Toughness Test for LBB Evaluation (LBB 평가를 위한 J-R 파괴인성시험 결과에 미치는 시편 형상과 측면 홈의 영향)

  • Kim, Jin Weon;Choi, Myung Rak;Oh, Young Jin;Park, Heung Bae;Kim, Kyung Su
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.39 no.7
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    • pp.729-736
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    • 2015
  • In this study, the effects of specimen size and side-groove on the results of the J-R test for leak-before-break (LBB) evaluation were investigated. A series of J-R tests were conducted at both RT and $316^{\circ}C$, using three different sizes of compact tension (CT) specimens machined from SA508 Gr.1a piping material: 12.7 mm-thick 1T-CT, 25.4 mm-thick 1T-CT, and 25.4 mm-thick 2T-CT with and without side-groove. The results showed that side-grooving reduced the J-R curve for all specimens and the effect of side-grooving was more significant at $316^{\circ}C$ than at RT. As the thickness of the specimens decreased and the width of the specimens increased, the J-R curve slightly decreased at RT but it increased at $316^{\circ}C$. However, the variation in the J-R curve of SA508 Gr.1a with the thickness and width of CT specimen was insignificant.

Analysis on Foaming Properties of the PANI added MWNT/PU Films (PANI 첨가 MWNT/PU 필름의 발포특성)

  • Ma, Hye-Young;Choi, La-Hee;Park, Mi-Ra;Kim, Seung-Jin
    • Proceedings of the Korean Society of Dyers and Finishers Conference
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    • 2012.03a
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    • pp.63-63
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    • 2012
  • 전자제품 패키지에 요구되는 쿠션성과 정전방전 기능을 갖는 폴리우레탄 발포 필름의 제조기술을 확립하게 되면 IT산업용에 적용 가능한 필름제품이 개발되어 ESD(정전방전, Electrostatic Dissipation) 성능을 발휘하게 됨으로서 정전기 쇼크에 의한 각종 전자제품의 오작동이나 파손 방지가 가능하게 되어 포장재, 자동차 전자제품의 하우징 등으로 사용될 수 있게 된다. 전도성 고분자인 Polyaniline (PANI)은 다른 여러 고분자와 비교하여 볼 때 다른 유형의 전도성 고분자보다 합성하기가 쉽고 높은 전기전도도를 보임은 물론 열적 및 대기 안정성이 우수하며 가격이 저렴한 장점을 가지고 있다. 본연구는 CNT 나노기술을 응용한 IT산업용 적층간지용 ESD PU발포필름의 제조 가공기술 및 상품화 개발을 수행하고자 방수, 투습방수성을 가지는 유연재료인 폴리우레탄(PU)의 1액형 PU와 DMF에 PANI의 함량을 5, 10, 15, 20, 25, 30wt%로 변화시켜 제조한 PANI/DMF 분산용액과 IPA/MWNT 3wt% 분산용액의 혼용비에 변화를 주어 $120^{\circ}C$에서 2분 건조시켜 그라운드 필름을 제조하였다. 그리고 2액형 PU와 IPA/MWNT 3wt% 분산용액과 발포제를 사용하여 발포온도 $150^{\circ}C$에서 5분간 건조시켜 발포필름을 제조하였으며 이들의 전기적 특성과 역학적 특성을 조사하였다. 제조된 필름의 전기전도성은 전기저항측정기 KEITHLEY 8009를 사용하여 부피저항과, 표면저항을 각각 측정하여 확인하였으며, 필름의 마찰 대전압은 E.S.T-7 마찰 대전압 시험기를 이용하여 표면 마찰 대전압을 측정하여 확인하고, 필름의 물리적 특성은 인장시험기를 이용하여 breaking stress, breaking strain을 측정하였다. 필름단면의 CNT 발포특성은 주사전자현미경(SEM)을 사용하여 측정하여 발포특성과 물성과의 연관성을 확인하였다. 그 결과 필름의 전기적 특성은 PANI가 30% 함량일 때 전반적으로 낮은 저항값이 측정되었으며, 마찰대전압을 측정한 결과 대부분의 시료가 0에 가까운 낮은 값을 가졌다. 필름의 물리적 인장특성은 PANI가 10wt%의 함량일 때 가장 높은 절단강도를 가졌으며 분산용액의 혼용비에 따른 경향성은 나타나지 않았다. 필름의 단면형상을 확인하여 발포특성을 분석한 결과 PANI의 함량에 따라 발포 cell의 크기는 뚜렷한 경향성을 보이지 않았으나 30wt%의 PANI/DMF 분산용액 20part(gr)와 3wt% IPA/MWNT 분산용액 40part(gr)로 제조한 시료의 cell이 가장 균일하고 고르게 발포되었으며, 3.90E+06ohm으로 가장 낮은 표면저항 값으로 측정되어 가장 좋은 전기전도성을 가짐을 확인하였다.

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Fe첨가에 따른 지르코늄의 재결정 현상

  • 김영석;권상철;주기남;안상복;김성수
    • Proceedings of the Korean Nuclear Society Conference
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    • 1998.05b
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    • pp.37-40
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    • 1998
  • Fe량을 0 - 0.4 wt.%까지 변화시켜 Zr-Fe 이원계 합금을 진공아크용해로 제조한 후 1050 $^{\circ}C$에서 30분 균질화 처리 및 700 $^{\circ}C$에서의 열간압연, 그리고 2회의 걸친 냉간압연 및 열처리를 통하여 판재로 제조되었다. 중간 열처리 시 열처리 온도 및 시간을 조절하여 최종 냉간가공에 앞서 각 시편의 결정립 크기 및 경도 값이 같도록 조절하였다. 최종 냉간가공 시 냉간가공량을 60%로 동일하게 조절하였고, 최종열처리 시 열처리 온도 및 시간을 300-750 $^{\circ}C$, 5-3000분으로 각각 변화시켰다. 재결정 정도는 미세조직 관찰 및 경도 측정으로 평가되었으며, 석출물의 구조, 분포 및 형상 등도 TEM으로 분석되었다. 0.1 wt.% 정도까지의 Fe 첨가는 Fe를 첨가하지 않은 순수지르코늄에 비하여 지르코늄입자의 빠른 성장을 야기해, 조대한 재결정 지르코늄 입자들이 나타났다. 그러나 Fe 첨가량이 0.1wt.%이상 첨가되면, Zr$_3$Fe 석출물에 의한 입자성장 억제효과로 지르코늄 입자의 크기는 오히려 작아졌다. 결론적으로, Fe의 첨가는 지르코늄의 확산을 가속시켰다는 것을 보여준다. 한편, 750 $^{\circ}C$에서 열처리 시 이차 재결정현상으로 지르코늄 입자가 비정상적으로 매우 커졌으며, 동시에 annealing twining 현상이 관찰되었다. 이러한 annealing twining 현상은, 입자성장속도가 임계치 이상으로 갑자기 커진, Zr$_3$Fe 석출물이 거의 없는 합금에서만 나타났다. 이 결과를 토대로 annealing twining 현상은 입자의 빠른 이동이 필요 조건이라는 결론을 도출하였다. .Ar-4vol.%H$_2$ 분위기보다 H$_2$분위기에서 소결했을 때 밀도가 더 높았다. 그러나, 결정립은 $UO_2$$UO_2$-Li$_2$O의 경우, 수소분위기에서 소결했을 때, (U,Ce)O$_2$와 (U,Ce)O$_2$-Li$_2$O에서는 Ar-4vol.%H$_2$분위기에서 소결했을 때 더욱 성장하였다.설명해 줄 수 있다. 넷째, 불규칙적이며 종잡기 힘들고 단편적인 것으로만 보이던 중간언어도 일정한 체계 속에서 변화한다는 사실을 알 수 있다. 다섯째, 종전의 오류 분석에서는 지나치게 모국어의 영향만 강조하고 다른 요인들에 대해서는 다분히 추상적인 언급으로 끝났지만 이 분석을 통 해서 배경어, 목표어, 특히 중간규칙의 역할이 괄목할 만한 것임을 가시적으로 관찰할 수 있 다. 이와 같은 오류분석 방법은 학습자의 모국어 및 관련 외국어의 음운규칙만 알면 어느 학습대상 외국어에라도 적용할 수 있는 보편성을 지니는 것으로 사료된다.없다. 그렇다면 겹의문사를 [-wh]의리를 지 닌 의문사의 병렬로 분석할 수 없다. 예를 들어 누구누구를 [주구-이-ν가] [누구누구-이- ν가]로부터 생성되었다고 볼 수 없다. 그러므로 [-wh] 겹의문사는 복수 의미를 지닐 수 없 다. 그러면 단수 의미는 어떻게 생성되는가\ulcorner 본 논문에서는 표면적 형태에도 불구하고 [-wh]의미의 겹의문사는 병렬적 관계의 합성어가 아니라 내부구조를 지니지 않은 단순한 단어(minimal $X^{0}$ elements)로 가정한다. 즉, [+wh] 의미의 겹의문사는 동일한 구성요 소를 지닌 병렬적 합성어

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The Development of Height Adjustable Steel Manhole cover (높이조절이 가능한 강재 맨홀뚜껑의 개발)

  • Park, Woo-Cheul
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.19 no.6
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    • pp.581-586
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    • 2018
  • Cast iron manhole lids cause environmental pollution during the manufacturing process, and the work environment is very poor. In addition, if the height of the manhole cover does not match the height of the road surface, it causes considerable inconvenience and safety problems. This study proposes a height - adjustable steel manhole cover that can replace cast iron manhole covers and easily match the road surface with the upper surface of the manhole cover. Structural analysis was performed to grasp the design variable of the structure of the manhole cover, satisfying the required quality performance. To fabricate a manhole cover that satisfies the required load capacity, the optimal design for the U-shaped reinforcement structure was made. The cylindrical shape of the height adjustment part and the low frame were formed by bending the steel sheet into a circular shape and then welding. Reinforcing bars were also made by bending a steel plate. The height adjustment groove was machined by a CNC milling machine. Four prototypes were fabricated and a load bearing test was carried out, and new manhole cover was made reflecting results of the test. In the load bearing test, there was no breakage of the welded part, and deformation occurred mainly at the contact area between the groove and gusset plate. Deformation of 1 to 2.7mm occurred due to a load of 450kN. On the other hand, after removing the load, there was almost no residual deformation, and the load bearing evaluation was judged to be satisfactory because the manhole cover could be disassembled and reassembled.

Effect of h-BN Content on Microstructure and Mechanical Properties of Si3N4 (질화규소의 미세조직과 기계적 성질에 미치는 h-BN 첨가의 영향)

  • 김승현;이영환;조원승;김준규;조명우;이은상;이재형
    • Journal of the Korean Ceramic Society
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    • v.40 no.9
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    • pp.867-873
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    • 2003
  • $Si_{3}N_{4}$-BN based machinable ceramics were fabricated by hot-pressing at $1800^{\circ}C$ for 2 h under a pressure of 25 MPa. The microstructure, mechanical properties, and machinability were investigated. With increasing h-BN content from 5 vol% to 30 vol%, three point flexural strength decreased from 1000 MPa of monolithic S $i_3$ $N_4$ to 720~400 MPa. The fracture toughness, $K_{IC}$ , was decreased from 7.6 MPaㆍ$m^{1/2}$ of monolithic S $i_3$ $N_4$ to 6.5~4.1 MPaㆍ$m^{1/2}$. The grain size and aspect ratio of $\beta$-S $i_3$ $N_4$ slightly decreased with increasing h-BN content. S $i_3$ $N_4$ monolith could not be machined due to brittle fracture, but S $i_3$ $N_4$-BN based machinable ceramics could be machined without fracture, showing excellent machinability. With increasing h-BN content, the thurst force during cutting and micro-drilling process was decreased.

Effects of the Powder Preparation Method on the Magnetic Properties of Fe-based Amorphous Alloy Powder Cores (철계 비정질 합금 분말코아의 자기적 특성에 미치는 분말 제조방식의 영향)

  • Noh, T.H.;Choi, H.Y.
    • Journal of the Korean Magnetics Society
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    • v.15 no.3
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    • pp.191-197
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    • 2005
  • In the fabrication process of Fe-based amorphous alloy powder cores by pulverization of the melt-spun ribbons and cold compaction, the effects of powder preparation method on the magnetic & electric properties, powder shapes and microstructure of cores have been investigated. The powder cores made by using rotor mill showed low effective permeability as compared to the cores prepared by ball milling. However the frequency dependence and quality factor properties were superior in the case of rotor-milling. Further the powders prepared by rotor mill had homogeneous and round shapes through strong shearing in the sieve ring, while the ball milled powders were inhomogeneous and relatively small. The lower permeability of the powder cores fabricated with rotor mill was considered to be due to the high internal stress occurred by very intensive shearing. Moreover the powder cores produced by rotor-milling showed lower core loss and good frequency dependence of effective permeability possibly due to the higher electrical insulation between magnetic particles. The dc bias property of the powder cores made by rotor-milling was better than the one by ball-milling.

Estimation of Merchantable Volume and Yield Using A Stem Shape Simulation (수간부위 형상 시뮬레이션을 이용한 임목 이용재적 및 목재수율 추정)

  • Kwon, Soonduk;Kim, Hyungho;Chung, Joosang
    • Journal of Korean Society of Forest Science
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    • v.96 no.3
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    • pp.362-368
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    • 2007
  • This study was conducted to estimate merchantable volume and yield per diameter (DBH) class of Pinus koraiensis and Larix kaempferi. Stem volume of trees in each diameter class was calculated using the existing equations for taper and height curve. Saw logs and pulpwood volume were then estimated from the stem volume in each diameter class. The final step was to estimate merchantable volume and yield from saw logs, assuming saw logs were used for lumber (boards or dimension products) production only. The results showed that the stem volume of Larix kaempferi was 23~38% higher than that of Pinus koraiensis at the same diameter classes. Both species were able to produce saw logs from the diameter class of 18 cm. Saw logs and pulpwood yield for both species rapidly increased due to the size limitation on small end diameter. This yield reached a maximum of 90% and 88% at 26 cm and 38cm diameter class, respectively, for Pinus koraiensis and Larix kaempferi. Lumber yield estimated for board products ranged from 23% to 56%. In the case of dimension products, Lumber yield became significantly smaller as saw logs were used for larger dimension products. These results can be used for calculating merchantable volume and economic value of trees, as well as determining final lumber products.

Restoration of Earthenware & Porcelain Cultural Assets using 3D Printing (3D 프린팅을 이용한 토기·자기 문화재 복원 연구)

  • Lee, Hae Soon;Wi, Koang Chul
    • Journal of Conservation Science
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    • v.31 no.2
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    • pp.131-145
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    • 2015
  • Cultural assets restoration is being considered highly as a practical way to extend the lifespan of damaged cultural assets and re-highlight their value. However, restoration process has been mostly dependent on the manual work involving the experience and skill of a person performing restoration, thereby requiring much time and effort. In recent, it became possible to apply a method allowing restoration to be performed more accurately and easily according to the material characteristics and shape of cultural assets. Namely, it is to use a method of printing out the 3D shape data computed in computer as real object by using 3D printer for the restoration that has been performed manually. The missing part of a cultural asset is computed into computer data first and is printed out by using 3D printer to undergo a simple shaping process. The result of 3D printer application showed that repetitive output and shape and figure revision of digital data were possible, and it was possible to improve the degree of completedness of restoration through test output using various types of restoration materials using various materials. For the purpose of verifying the possibility of applying 3D printer to restore missing part of earthenware, two pieces of modern reproductions, namely, the Seven Treasure Incense Burner and Earthenware with Wagon Wheel Decoration, were artificially damaged. The restoration result showed that compared to manual work, it showed better effectiveness in curtailing work time and reproducing accurate shape. On the other hand, secondary manual work was slightly needed for detailed binding and to vividly express surface texture.