• Journal of Advanced Marine Engineering and Technology
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• v.38 no.3
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• pp.262-268
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• 2014

This research introduces the structural design and the validation results of the flexible high speed coupling for 2MW class wind turbine which transmit and cut off torque between gear box and generator. The high speed coupling requires electrical insulation to prevent electrical surface damages on gear box. Therefore glass fiber reinforced plastics is applied to absorb the vibration and deformation of power train and to transmit required torque. Finite element analysis was performed to optimize the thickness and accumulation number of glass fiber reinforced plastics. Torque limiter which cut off the abnormal torque is designed in frictional disc type. The design of the coupling was validated with the performance test of prototype.

• Journal of the KSME
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• v.32 no.1
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• pp.18-27
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• 1992

섬유강화 플라스틱을 시초로 복합재료가 상업적으로 생산, 판매되기 시작한지 어언 30여년이 되었다. 뛰어난 기계적 . 화학적 특성을 바탕으로 오늘날 복합재료는 신소재의 한 분야로 굳게 자리잡고 있다. 설계, 성형, 분석기술의 발전과 아울러 유리섬유 복합재료 이후에 특성이 뛰어난 복합재료 소재들이 개발되고 있어 복합재료의 응용범위를 더욱더 넓히고 있다. Boron, carbon, aramid섬유의 개발은 첨단 복합재료의 개발을 가능케 했으며 군용, 우주기기의 개발로 얻어진 결과들은 민간 항공기 또는 스포츠, 레저 분야에 많이 이용되고 있다. 민간 항공기의 많은 부분에 첨단 복합재료로 된 부품들이 사용되고 있으며 복합재료로된 골프채, 낚시대, 테니스채 그리고 스키 등을 우리 주변에서 손쉽게 찾아볼 수 있다. 이 글에서는 고분자 기지 복합재료를 중심으로 그 성형법 및 응용에 대하여 논하고 기타 특수용도 복합재료에 대해서 약술하고자 한다.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.38 no.12
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• pp.1345-1350
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• 2014

This paper presented analysis methods for adapting E-glass fiber/epoxy composite (GFRP) materials to an automotive leaf spring. It focused on the static behaviors of the leaf spring due to the material composition and its fiber orientation. The material properties of the GFRP composite were directly measured based on the ASTM standard test. A reverse implementation was performed to obtain the complete set of in-situ fiber and matrix properties from the ply test results. Next, the spring rates of the composite leaf spring were examined according to the variation of material parameters such as the fiber angles and resin contents of the composite material. Finally, progressive failure analysis was conducted to identify the initial failure load by means of an elastic stress analysis and specific damage criteria. As a result, it was found that damage first occurred along the edge of the leaf spring owing to the shear stresses.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.21 no.6
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• pp.920-925
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• 2012

A study of vehicle weight lightening has been progressed to reduce the fuel consumption. In this paper, the body floor in an EV (Electric Vehicle) bus has been applied by composites as CFRP and GFRP. In order to analyse a various reliability and safety, an experiment and FEM analysis was carried out to obtain weight lightening. Especially, the joint. An effective design is obtained through an experiment as well as FEM analysis. Results of stress analysis of GFRP material showed twice as much displacement than those of CFRP material. Among three kinds of joint methods, the bond joint method is occurred to a substantial shape change in the body and floor. It is found that the rivet joints are fairly suitable for stress sustaining capability.

• Journal of the Korean Society for Marine Environment & Energy
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• v.11 no.1
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• pp.42-45
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• 2008

It has been reported that FRP (fiber reinforced plastic) can be recycled by separating into layers instead of crushing into powder. F-fiber obtained from roving layer separated from FRP, has bigger tensile strength than the bundle of glass fibers of which FRP was made (more than 90%). SEM image of F-fiber shows the presence of some resin. Under the proposition of usage of F-fiber in the concrete material, tensile strength is examined after soaking in a basic solution (NaOH+KOH). The reaction mechanism of strength loss may be considered as an attack of hydroxide ion ($OH^-$) on a chemical bond of Si-O-Si of glass fiber. The simulation graph of the strength loss data implies certain reaction mechanism. While in the early stage kinetically controlled reaction results in a fast drop of tensile strength, after 30 days dispersion rate of hydroxide ion plays a major role in strength loss. This result is similar to the one for the AR glass. An extrapolation of the graph would make an assumption about the lift time of F-fiber possible.

• Journal of KSNVE
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• v.9 no.2
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• pp.273-284
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• 1999

The cylindrical shells are used as primary components of complex structures such as airplane fuselages and nuclear pressure vessels. Recently the free vibration analysis of these structures are investigated by many researchers. The engineering informations on experimental validation of the free vibration behavior on the simply supported cylindrical shells are very few. The experimental methods for realizing the physical boundary condition of simply supported edges are examined. Natural frequencies and mode shapes of the isotropic and plain weave composite simply supported shells are obtained by modal tests. A theoretical and finite element analysis are also performed in order to validate the experimental results. The experimental results indicate that the simply supported boundary conditions with bolts along the circumferential direction of shell in both ends are well achieved. Those are shown to agree with the analytical results and with the finite element analysis results. These methods can be used to realize other experimental simple support boundary conditions.

• Proceedings of the Korean Fiber Society Conference
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• 2003.04a
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• pp.352-353
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• 2003

Clay 분산 유/무기 나노복합재 제조기술은 실리케이트 층상구조의 점토광물을 나노 스케일의 시트상의 기본 단위로 박리(exfoliation)하여 고분자수지에 분산시킴으로써 범용 고분자의 낮은 기계적 물성의 한계를 엔지니어링 플라스틱 수준으로까지 올리고자 하는 것으로서, 기존의 무기 충진재 및 강화재의 입자크기(〉1 $\mu\textrm{m}$)를 나노 스케일까지 분산시켜 기존 무기물 충진 복합재의 단점을 한층 보완하는 것을 목표로 하고 있어 성능 및 원가 면에서 매우 유리한 방법으로 21세기의 복합재료 생산시장의 판도에 상당한 변화를 가져오게 할 수 있는 핵심기술이라 할 수 있다. (중략)

• Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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• 2000.05b
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• pp.242-245
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• 2000

The fiber contributes the high strength and modulus to the composite. The fiber orientation in FRP has a great effect on the strength of FRP because the strength of FRP mainly depends on the strength of fiber. In this study, FRP was made unidirectionally by pultrusion method and outer part of FRP was made by filament winding method to give fiber orientation to the FRP. The bending strength and bending stresses of FRP rods were simulated according to the winding orientation of glass fiber. The bending strength of FRP was also evaluated. The results of simulation and evaluation Were compared each other to investigate main stresses which affect the fracture of FRP. The main stresses which had a great effect on the strength of FRP were shear stresses.

• Journal of the Korean Society for Marine Environment & Energy
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• v.13 no.1
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• pp.43-46
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• 2010

As one of the methods for recycling the FRP used for the small and medium-sized waste ships, separation of the roving layer from the mat has some merit in a sense of the recycling energy and the environmental effects. Similar characteristics between the roving and the mat make the mechanically automatic differentiation difficult. They, however, contain different ratio of the resin and the glass and the thickness. In this study photo physical differentiation between the two layers has been made using (1) boiling concentrated sulfuric acid which can dissolve the resin in the FRP layer and (2) hydrogen fluoride(HF) solution which can reacts with $SiO_2$ fragments of the glass. Furthermore coloring the FRP sample with water-soluble dye following the HF treatment makes the roving layer more distinguishable photophysically. The implementation of HF treatment has been successfully tested in this study.

• Transactions of the Korean Society of Mechanical Engineers
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• v.16 no.9
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• pp.1681-1690
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• 1992

The effects of the stress ratio and the fiber orientation(0.deg./90.deg. and .+-.45.deg.) to the load direction on the fracture behavior of the glass/epoxy plain woven composites were studied. The tests were carried out using compact tension specimens under both static and fatigue loading. The values of $k_{a}$ obtained from the energy release rate are independent of notch depth(a/w=0.2~0.6) for the 0.deg./90.deg. specimens, but decreases with an increase in a/w for the .+-.45.deg. specimens. And $k_{q}$ has higher values than $k_{ASTM}$ has been evaluated by the ASTM E399 test procedure. It is shown in the relation between fatigue crack growth rate da/dN and stress intensity factor range .DELTA.K using modified shape correction factor that da/dN decreases with a decrease in stress ratio and is lower for .+-..deg. specimens than for 0.deg./90.deg. These phenomena can be explained by the crack deflection to the load direction.n.n.