• Journal of Applied Reliability
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• v.6 no.1
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• pp.37-50
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• 2006

The accelerated life tests of the catalytic gas sensor were performed at three different gas concentration conditions. From the test data, the power-Weibull model was estimated and the acceleration factor between test condition 25%LEL(Lowe Explosive Limit) and use condition 5%LEL was about 3 according to this acceleration model. Using this acceleration factor, life test specification for qualifying that B10 lifetime of the catalytic gas sensor meets the goal lifetime (5 years) was designed.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.38 no.10
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• pp.1163-1169
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• 2014

In this study, a fatigue assessment method for vehicle suspension systems having welded geometries was established under a bending loading condition. For the fatigue life estimation of the actual product's welded joints made of different steels, bending fatigue tests were performed on welded specimens with a simplified shape for obtaining the moment-fatigue-life plot. Further, geometry modeling of the simplified welded specimens was conducted. Results of finite element analysis were used to obtain the stress-fatigue-life plot. The analysis results were also used to calculate the stress concentration factors for notch-factor-based fatigue life estimation. The test results were compared with results of the general notch-factor-based fatigue life estimation for improving fatigue assessment. As a result, it was concluded that both the welded fatigue tests and the notch-factor-based fatigue life estimation are necessary for accurate fatigue assessment.

• Transactions of the Korean Society of Mechanical Engineers B
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• v.35 no.6
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• pp.569-575
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• 2011

Since the high heat generation of LED chips can cause a reduction in lifetime, degradation of luminous efficiency, and variation of color temperature, studies have been carried out on the optimization of LED packaging and heat sinks. Recently, LED packages have been applied to high-power lights such as car headlamps or street lights, and it is known that cooling using only free convection is not at all efficient. Thus, in this study, a heat pipe with forced convection was examined for the optimization of the cooling performance in high-power LED lights. In addition, optimal on-off control of a fan was adopted to increase the fan lifetime, since the lifetime of the fan is generally shorter than that of the LEDs.

• Proceedings of the KSME Conference
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• 2007.05a
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• pp.1760-1765
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• 2007

This paper shows a derating design approach for LED reliability improvement. The LED is widely used in display devices or circuits. The main failure of interest is defined as 100% reduction of the light output intensity of LED resulting from corrosion due to stresses, i.e. temperature and humidity. The lifetime is varied according to the stress levels under where the LED operates so that correlation of the lifetime to these stress levels over time is modeled through accelerated life testings. A derating design approach to accomplish a required reliability level of LED is proposed to determine adequate the stress levels. In the approach, $B_{10}$ life, Failure rate, Sensitivity Analysis of LED are used as a reliability metric.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.41 no.2
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• pp.157-164
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• 2017

A parallel slide gate valve (PSGV) is located between the heat recovery steam generator (HRSG) and the steam turbine in a combined cycle power plant (CCPP). It is used to control the flow of steam and runs with repetitive operations such as startups, load changes, and shutdowns during its operation period. Therefore, it is necessary to evaluate the fatigue damage and the structural integrity under a large compressive thermal stress due to the temperature difference through the valve wall thickness during the startup operations. In this paper, the thermal-structural analysis and the fatigue life evaluation of a 16-inch PSGV, which is installed on the HP steam line, is performed according to the fatigue life assessment method described in the ASME B&PVC VIII-2; the method uses the equivalent stress from the elastic stress analysis.

• Proceedings of the Korean Reliability Society Conference
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• 2006.05a
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• pp.149-157
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• 2006

에스컬레이터 스텝 및 수평보행기 팰릿의 가속수명시험 국제 기준인 5백만회 시험조건 및 하중조건의 등가 현장 수명에 대한 근거를 산출하였다. 업체 및 산기원의 시험 데이터로부터 Weibull 모델을 추정하여 분석한 결과 에스컬레이터 스텝 및 수평보행기 팰릿의 형상모수가 각각 2.4$\sim$2.6 및 2.7$\sim$2.8로 산출되었다. 이 형상모수를 이용하여 본 연구에서 대상으로 한 에스컬레이터 스텝 및 수평보행기 팰릿의 B$_{10}$ 수명이 각각의 목표 수명 7년과 6년을 보증할 수 있음을 확인하였다.

• Proceedings of the Korean Reliability Society Conference
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• 2005.06a
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• pp.141-145
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• 2005

Nowadays, most industries take $B_{6\sigma}$ quality level as a goal of the ultimate quality level of their products. On the other hand, $B_{10}$ to life indicates the time that $10\%$ of products are failed. There is no relation between the $B_{6\sigma}$ quality level and the $B_{10}$ to life. Therefore, some industries perform their quality control activities and reliability engineering activities separately. So I propose one measure which can express quality and reliability level simultaneously for the products to pursue quality and reliability activities together in the industry.

• Journal of Drive and Control
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• v.10 no.1
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• pp.68-71
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• 2013

• Transactions of the Korean Society of Machine Tool Engineers
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• v.15 no.4
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• pp.63-68
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• 2006

This research presents the reliability analysis of the pneumatic actuator within the tape feeder that is used to transfer the correct force to linked parts during l.0E+7 cycles. First, the degradation analysis for thrust and air leakage is executed to obtain the failure data of a product based on its performance over time. Second, once the parameters has been calculated using the weibull 2-parameter distribution and MLE(Maximum Likelihood Estimation), information related to life such as reliability, failure rate, probability density function is estimated. Finally, MTTF(Mean Time To Failure) and $B_{10}$ life of actuators are calculated. MTTF means the mean life at the confidence level and $B_{10}$ life refers to the time by which 10% of the product would fail. In this study, failure causes and solutions are examined using the reliability analysis.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.41 no.6
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• pp.567-573
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• 2017

The drive shaft of passenger vehicle has an important role in transmitting the torque between the power train system and the wheels. Torsional fatigue failures occur generally in the connection parts of the spline edge of the drive shaft, when there is significant fatigue damage under repeated twisting loads. A heat treatment, an induction hardening process, has been adopted to increase the torsional strength as well as the fatigue life of the drive shaft. However, it is still unclear how the extension of the induction hardening process in a used material relates to its shear-strain fatigue life range. In this study, a shear-strain controlled torsional-fatigue test with a specially designed specimen was conducted by an electro-dynamic torsional fatigue test machine. A finite element analysis of the drive shaft was carried out using the results obtained by the fatigue experiment. The estimated fatigue life was verified through a twisting load test of the real drive shaft in a test rig.