• Transactions of the Korean Society of Mechanical Engineers B
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• v.38 no.11
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• pp.925-933
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• 2014

Today, computational fluid dynamics (CFD) is widely used in industry because of the availability of high-performance computers. However, full-scale analysis poses problems owing to the limited resources and time. In this study, the performance and optimal size of a heat exchanger were calculated using the effectiveness-number of transfer units (${\varepsilon}-NTU$) method and a database of characteristics heat exchanger. Information about the geometry and performance of various heat exchangers is collected, and the performance of the heat exchanger is calculated under the given operating conditions. To determine the optimal size of the heat exchanger, a Genetic Algorithm (GA) is used, and MATLAB and REFPROP are used for the calculation.

• Journal of computational fluids engineering
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• v.19 no.1
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• pp.47-56
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• 2014

Since a typical plate heat exchanger is made up of a huge number of unitary cells, it may be impossible to predict the aero-thermal performance of the full scale heat exchanger through three-dimensional numerical simulation due to the enormous amount of computing resources and time required. In the present study, a simple flow-network model using the friction factor correlation and a thermal-network model based on the effectiveness-number of transfer units (${\varepsilon}$-NTU) method has been developed. The complicated flow pattern inside the cross-corrugated heat exchanger has been modeled into flow and thermal networks. Using this model, the heat transfer between neighboring streams can be considered, and the pressure drop and the heat transfer rate of full-scale heat exchanger matrix are calculated. In the calculation, the aero-thermal performance of each unitary cell of the heat exchanger matrix was evaluated using correlations of the Fanning friction factor f and the Nusselt number Nu, which were calculated by unitary-cell CFD model.

• Journal of Advanced Marine Engineering and Technology
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• v.29 no.6
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• pp.685-691
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• 2005

In this study, high performance waste heat recovery heat exchanger was developed using the bayonet tube with spiral serrated fins. Especially, heat exchanger of the bayonet tube type was operated well because of double water passes mechanism and characteristics. A cooling water Passes down inner tubes to thimble-form tubes, then flows back up as it boils. The heat exchanger of bayonet tube type was composed of steel tube with 7channels$(I.D_1\;14mm.\;I.D_2\;31.6mm)$ and spiral serrated fins. The performance tests were conducted under the following conditions A cooling water flow rate was 273kg/h and engine l·pm was varied from 750rpm to 3500 rpm. From the experimental result. waste heat recovery was 9.21kW when engine rpm was 3500. and pressure drop was $15\~260mmHg/m^3$ The effectiveness of heat exchanger was about /$0.7\~0.9$. The performance of heat exchanger was evaluated by using the $\varepsilon-NTU$ method. In the study the NTU of the heat exchanger was $1.57\~2.33$.

• Transactions of the Korean Society of Automotive Engineers
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• v.10 no.3
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• pp.51-60
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• 2002

An analysis method to predict performance of a vehicle cooling system which is composed of radiator, A/C condenser, cooling fan, and etc. is suggested. Air flow through the heat exchanger system and heat rejection rate which dominate the cooling performance are analyzed. Heat transfer with A/C refrigerant phase change is also considered in the analysis. Some predicted results are compared with experimental data for various operating conditions. This evaluation procedure will be useful for the design of optimal vehicle cooling system.

• Transactions of the Korean Society of Mechanical Engineers B
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• v.37 no.5
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• pp.503-511
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• 2013

The humidifying supply gas is important in terms of the performance efficiency and membrane life improvement of a PEM fuel cell. A planar membrane humidifier is classified as a cross-flow and counter-flow type depending on the flow direction, and heat and mass transfer occur between the plate and the membrane. In this study, the changes in heat and mass transfer for various inlet temperatures and flow rates are compared according to the flow direction by using the sensible and latent ${\varepsilon}$-NTU method. The obtained results indicate that the counter flow shows higher heat and mass transfer performance than the cross flow at a low flow rate, and the difference in performance decreases as the flow rate increases. Furthermore, changes in the mass transfer performance decrease considerably with a nonlinear increase in the inlet temperature, and variations of the heat transfer performance are small.

• Journal of Hydrogen and New Energy
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• v.14 no.1
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• pp.53-60
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• 2003

Performance evaluation on thermal transport of a plate heat exchanger has been carried out. The $\varepsilon$-Ntu method is employed to evaluate the performance of a brazed type of plate heat exchanger. This problem is of particular interest in the design of a plate heat exchanger. The characteristics of heat transfer as well as pressure drop are studied in the wide range of Reynolds numbers in the cold side while that of hot side is fixed at 620. f-factor correlation in a plate heat exchanger is obtained from the pressure drop data. It is also found that the effectiveness of the plate heat exchanger is increased as the Ntu is increased.

• International Journal of Air-Conditioning and Refrigeration
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• v.11 no.2
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• pp.73-81
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• 2003

The performance of heat exchanger using oscillating heat pipe (OHP) for low temperature waste heat recovery was evaluated. OHP used in this study was made from low finned copper tubes connected by many turns to become the closed loop of serpentine structure. The OHP heat exchanger was formed into shell and tube type. R-22 and R-141b were used as the working fluids of OHP with a fill ratio of 40 vol.%. Water was used as the working fluid of shell side. As the experimental parameters, the inlet temperature difference between heating and cooling water and the mass velocity of water were changed. The mass velocity of water was changed from 30 kg/$m^2$s to 92 kg/$m^2$s. The experimental results showed that the heat recovery rate linearly increased as the mass velocity and the inlet temperature difference of water increased. Finally, the performance of OHP heat exchanger was evaluated by $\varepsilon$-NTU method. It was found that the effectiveness would be 80% if NTU were about 1.5.

• Korean Journal of Air-Conditioning and Refrigeration Engineering
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• v.13 no.5
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• pp.368-376
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• 2001

Performance of heat exchanger was evaluated to heat exchanger using oscillating heat pipe for waste heat recovery of low temperature. Oscillating heat pipe used in this study was formed to the closed loop of serpentine shapes using copper tubes. Heat exchanger was formed to shell and tube type and composed of low finned tube. R-22 and R-141b were used to the working fluids of tube side and their charging ratio was 40%. And, water was used to the working fluid of shell side. As the experimental parameters, the inlet temperature difference of heating and cooling part of secondary fluid and the mass velocity of secondary fluid were used. The mass velocity of secondary fluid was changed from 90 kg/$m^2s\; to\;190 kg/m^2$s from the experimental results, heat recovery rate was linearly increased to the increment of the mass velocity of secondary fluid and the inlet temperature difference of secondary fluid. Finally, the performance of heat exchanger was evaluated by using $\varepsilon$-NTU method. It was found that NTU was about 1.5 when effectiveness was decided to 80%.

• Korean Journal of Air-Conditioning and Refrigeration Engineering
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• v.13 no.8
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• pp.771-779
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• 2001

In this study, a simulation program has been developed to predict the performance of a parallel flow condenser of an air conditioning system for an automobile. The well-known correlations for he heat transfer rates and the pressure drops are included in this model. It is fond that the numerical model can predict the heat transfer rate and the pressure drop accurately. As the condensing pressure increases of fixed air inlet temperature, the heat transfer rate increases and the pressure drop decreases. The effect of he degree of subcooling on the performance of the condenser is greater than that of the degree of super-heating because the ratio of the area occupied by he tow-phase refrigerant the total area is significantly affected by he degree of subcooling rather than the degree of superheating.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.21 no.7
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• pp.270-276
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• 2020

3D printing is an additive manufacturing technology that can produce complex shapes in a single process for a range of materials, such as polymers, ceramics, and metals. Recent 3D printing technology has developed to a level that enables the mass-production through an improvement of the printing speed and the continuous development of applicable materials. In this study, 3D printing technology using a laser was applied to manufacture a heat exchanger for an air compressor in a railway vehicle. First, the optimal design of the heat exchanger was carried out by focusing on weight reduction and compactness as a shape suitable for 3D printing. Based on the design derived, heat exchanger prototypes were made of AlSi10Mg alloy material by applying the SLM technique. Moreover, the manufactured prototypes were attached to an existing air compressor, and the heat exchange performance of the compressed air was tested. The test results of the 3D printed prototypes showed a heat exchange performance of approximately 80% and 85% at low and high-pressure, respectively, compared to the existing heat exchanger. From the 𝓔-NTU method results with an external cooling air condition similar to that of the existing heat exchanger, the calculated heat transfer amount of 3D printed parts showed similar performance compared to the existing heat exchanger. As a result, the 3D printed heat exchanger is lightweight with good performance.