• 제목/요약/키워드: $\b{saw\wire}$

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잉곳 슬라이싱용 Saw Wire의 연삭마모에 미치는 인장특성과 미세조직의 영향 (Effects of Tensile Properties and Microstructure on Abrasive Wear for Ingot-Slicing Saw Wire)

  • 황빈;김동용;김회봉;임승호;임재덕;조영래
    • 한국재료학회지
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    • 제21권6호
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    • pp.334-340
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    • 2011
  • Saw wires have been widely used in industries to slice silicon (Si) ingots into thin wafers for semiconductor fabrication. This study investigated the microstructural and mechanical properties, such as abrasive wear and tensile properties, of a saw wire sample of 0.84 wt.% carbon steel with a 120 ${\mu}M$ diameter. The samples were subjected to heat treatment at different linear velocities of the wire during the patenting process and two different wear tests were performed, 2-body abrasive wear (grinding) and 3-body abrasive wear (rolling wear) tests. With an increasing linear velocity of the wire, the tensile strength and microhardness of the samples increased, whereas the interlamellar spacing in a pearlite structure decreased. The wear properties from the grinding and rolling wear tests exhibited an opposite tendency. The weight loss resulting from grinding was mainly affected by the tensile strength and microhardness, while the diameter loss obtained from rolling wear was affected by elongation or ductility of the samples. This result demonstrates that the wear mechanism in the 3-body wear test is much different from that for the 2-body abrasive wear test. The ultra-high tensile strength of the saw wire produced by the drawing process was attributed to the pearlite microstructure with very small interlamellar spacing as well as the high density of dislocation.

SAW 여기를 위한 EMAT의 설계 및 제작에 관한 연구 (Design and Fabrication of EMAT for Excitation of SAW)

  • 김흥기;이재승;전계석
    • 한국음향학회지
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    • 제9권3호
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    • pp.24-30
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    • 1990
  • 본 연구에서는 표면에서 한파장 깊이 이내에 존재하는 결함 검출에 우수한 특성을 나타내는 meander line형 EMAT를 설계, 제작하고 그 특성을 연구분석하였다. 효율적인 동 자기장을 위하여 간격 0.72mm와 폭 0.65mm의 코일을 구성하였으며 정 자기장을 위하여 1500 가우스의 자석군을 구성하였다. 제작된 EMAT는 중심 주파수 2MHz, 비대역폭 36%를 가지며 임펄스응답 특성은 0.15 mm의 비접촉 방법으로 측정되어 이론과 비교되었고 중심 주파수에서의 삽입손실은 45.46 dB로 측정되었다.

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다이아몬드 분말상에 무전해 Ni-B 도금을 위한 계면활성제의 영향 (Effect of Surfactant in Electroless Ni-B Plating for Coating on the Diamond Powder)

  • 양창열;유시영;문환균;이정호;유봉영
    • 한국표면공학회지
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    • 제50권3호
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    • pp.177-182
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    • 2017
  • The properties of electroless Ni-B thin film on diamond powder with different parameters (temperature, pH, surfactant etc.) were studied. The surface morphology, structure and composition distribution of the Ni-B film were observed by field effect scanning electron microscope (FE-SEM), energy-dispersive spectrometer (EDS), X-ray diffraction (XRD) and Auger electron spectroscopy (AES). The growth rate of Ni-B film was increased with increase of bath temperature. The B content in Ni-B film was reduced with increase of bath pH. As a result the structure of Ni-B film was changed from amorphous to crystalline structure. The PVP in solution plays multi-functional roles as a dispersant and a stabilizer. The Ni-B film deposited with adding 0.1 mM-PVP was strongly introduced an amorphous structure with higher B content (25 at.%). Also the crystallite size of Ni-B film was reduced from 12.7 nm to 5.4 nm.