• Journal of Powder Materials
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• v.12 no.5 s.52
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• pp.345-350
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• 2005

In this study the nanostructured ${\alpha}-Al_{2}O_3$ ceramics have been fabricated by the combined application of magnetic pulsed compaction (MPC) and subsequent spark plasma sintering (SPS), and their density and hardness properties were investigated. The ${\alpha}-Al_{2}O_3$ prepared by the combined processes showed an increase by $8.4\%$ in density, approaching the value close to the true density, and an enhancement by $210\~400\;Hv$ in hardness, compared to those fabricated by MPC or static compaction method followed by sintering treatment.

• Journal of the Korean Crystal Growth and Crystal Technology
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• v.22 no.6
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• pp.286-290
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• 2012

Boehmite (AlOOH) powder was synthesized using waste aluminium etching solution. In waste solution, precipitated phase was gibbsite ($Al(OH)_3$), and boehmite (AlOOH) phase was obtained at pH of 7 and 8 controlled by addition of acid. Boehmite powder was obtained by washing process to remove the Na ion in precipitated solution. Mean particle size of obtained powder was 40 nm. Boehmite phase transformed to ${\alpha}-Al_2O_3$ phase via ${\gamma}-Al_2O_3$, ${\delta}-Al_2O_3$, and ${\Theta}-Al_2O_3$.

• Journal of the Korean Ceramic Society
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• v.39 no.5
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• pp.473-478
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• 2002

${\alpha}-Al_2O_3$ platelets were synthesized by microwave heating the two different powder mixtures of $Al_2(SO_4)_3+2Na_2SO_4$ and ${\gamma}-Al_2O_3+2Na_2SO_4$ using flux method. DTA-TG, XRD and SEM were used to investigate the effect of microwave on the formation of ${\alpha}-Al_2O_3$ platelets. In the case of the mixture of $Al_2(SO_4)_3+2Na_2SO_4$, the microwave heated sample was ${\alpha}-Al_2O_3$ platelets composed of aggregates with smaller particle size compared to the conventionally heated sample. In the case of the mixture of ${\gamma}-Al_2O_3+2Na_2SO_4$, the temperature to form ${\alpha}-Al_2O_3$ platelets by the microwave heating was lower than that by the conventional heating and the morphology of the microwave heated sample was similar to that of the conventionally heated sample except that the microwave heated sample had smaller particle size compared to the conventionally heated sample.

• Journal of the Korean Ceramic Society
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• v.28 no.5
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• pp.373-382
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• 1991

The effect of Ca/P mole ratio (Ca/P=1.60, 1.67, 1.75) in the initial solution on the mechanical properties of alumina added hydroxyapatite was investigated. Hydroxyapatite was synthesized by precipitation method using Ca(NO3)2$.$4H2O and (NH4)2HPO4 as starting materials and 5 wt% of ${\alpha}$-Al2O3 was added to precipitation solution. The powder was calcined at 800$^{\circ}C$ and sintered at 1,150∼1,400$^{\circ}C$ under water vapor atmosphere. With the increasing of Ca/P mole ration in the initial solution, the amount of tricalcium phosphate formed from the decomposition of hydroxyapatite reduced and the sinterability and mechanical properties were increased. The bending strength and Vickers hardness of the specimen sintered at 1,300$^{\circ}C$ with the Ca/P mole ratio of 1.75 in the initial solution were 230 MPa and 650 kg/$\textrm{mm}^2$, respectively. The improvement of mechanical properties was attributed to not only the effect of Ca/P mole ratio but also the strengthening of sintered body by Al substitution for P ions.

• Journal of the Korean Chemical Society
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• v.35 no.4
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• pp.414-421
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• 1991

High-purity alumina powder was prepared by extracting the natural alumino-silicate mineral (halloysite) in H$_2$SO$_4$ solution. For the selective precipitation of alum and aluminum hydroxide, the solubility diagram was prior calculated by also considering the formation of hydroxides and carbonates for all the metal ions in an aqueous solution, which allow us to control the contamination of impurities envolved in the natural minerals. Ammonium aluminum sulfate (alum) and alumium hydroxide could be successfully prepared at pH = 1.5∼2.5 and pH = 6∼8, respectively according to our solubility diagrams. The purity of alum-and hydroxide-derived ${\alpha}-Al_2O_3$ was determined to be 99.7${\%}$ and 99.0${\%}$, respectively, which indicates the former route would be more desirable for the large scale application. It is also worthy to note that the impurities like Na and Si were strongly reduced in the former (Na = 0.05${\%}$, Si = 0.09${\%}$) compared to the latter (Na = 0.29${\%}$, Si = 0.12${\%}$).

• Journal of the Korean Ceramic Society
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• v.41 no.3
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• pp.253-258
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• 2004

Non-aggregated nanoscale $\alpha$-Al$_2$O$_3$ powders were prepared successfully by polyacrylamine (PAA) gel method. The method was very simple and polymer network inhibited the aggregate of $\alpha$-Al$_2$O$_3$ powders. In this investigation, nanoparticles of $\alpha$-Al$_2$O$_3$ with a diameter of about 8-15 nm were fabricated by calcining the gel precusors with various concentrations of aluminum sulfate, acrylamide and N,N'-methylene-bis-acrylamide (BIS) in air at 110$0^{\circ}C$ for 2 h. The molar ratio of aluminum sulfate to acrylamide did not have any influence on the size of particles. On the other hand, as the molar ratio of BIS to acrylamide increased, the size of nanoparticles decreased.

• Journal of Powder Materials
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• v.15 no.1
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• pp.37-45
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• 2008

This article presents the challenges toward the successful consolidation of $Al_2O_3$ nanopowder using magnetic pulsed compaction (MPC). In this research the ultrafine-structured $Al_2O_3$ bulks have been fabricated by the combined application of magnetic pulsed compaction (MPC) and subsequent sintering, and their properties were investigated. The obtained density of $Al_2O_3$ bulk prepared by the combined processes was increased with increasing MPC pressure from 0.5 to 1.25 GPa. Relatively higher hardness and fracture toughness in the MPCed specimen at 1.25 GPa were attributed to the retention of the nanostructure in the consolidated bulk without cracks. The higher fracture toughness could be attributed to the crack deflection by homogeneous distribution and the retention of nanostructure, regardless of the presence of porosities. In addition, the as consolidated $Al_2O_3$ bulk using magnetic pulsed compaction showed enhanced breakdown voltage.

• Journal of the Korean Crystal Growth and Crystal Technology
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• v.9 no.1
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• pp.113-118
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• 1999

Aluminum hydrates were synthesized using $AlCl_3$.$6H_2O$as starting material by precipitation method. The phases of obtained powder were amorphous, boehmite, bayerite, nordstrandite depending on the pH of solutions. Aluminum hydrates transformed to $\alpha-Al_2O_3$via $\gamma$- $Al_2O_3$,$\delta$- $Al_2O_3$,and $\theta$-$Al_2O_3$,and particle sizes were grown by increment of heating temperature. The TEX>$\gamma$- $Al_2O_3$ powder was coated on intermediate layer of ceramic membrane by the dip-coating method, and unsupported membrane was also prepared for comparison. The supported layer showed porous structure with small grains, but the unsupported layer revealed interconnected larger grains. Grain growth is dominant in the unsupported layer than in the supported one.

• Journal of the Korean Institute of Electrical and Electronic Material Engineers
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• v.36 no.6
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• pp.638-646
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• 2023

Recently, active research has been conducted to enhance the power characteristics and thermal stability of lithium-ion batteries (LiBs) by modifying separators using a ceramic coating method. However, since the thermal properties and surface features of the separator vary depending on the characteristics of the ceramic powders applied to the separator, it is crucial to manufacture ceramic powders optimized for the separator's performance. In this study, we evaluated the characteristics of three types of α-alumina (A-1, A-2, and A-3) produced with varying dispersant contents and milling times, in addition to commercial α-alumina (AES-11). Subsequently, the optimized powders (A-3) were coated onto the separator using an aqueous binder for comparison with the characteristics of an AES-11 coated separator and an uncoated PE separator. The A-3 coated separator improved electrolyte wettability with a low contact angle (44.69°) and increased puncture strength (538 gf). Furthermore, it exhibited excellent thermal stability, with a shrinkage value of 5.64% when exposed to 140℃ for 1 hour, compared to the AES11 coated separator (6.09%) and the bare PE separator (69.64%).

• Journal of the Korean Ceramic Society
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• v.41 no.9
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• pp.684-689
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• 2004

Hexagonal sheet typed $\alpha$-Al$_2$O$_3$ nano particles were synthesized successfully at various conditions with the aluminum sulfate solution extracted from kaolin through the conventional and microwave assisted polyacrylamide (PAA) gel methods. Shorter gel time and higher yield were obtained in the microwave assisted PAA gel method, compared to conventional method. the size of nano particles was not changed by increasing the concentration of aluminum sulfate, but decreased with increasing the concentration of cross-linking agent in both the conventional and microwave samples. Above 0.01M concentration of cross-linking agent, the sizes of nano particles in the microwave samples were relatively larger than those in the conventional samples.