DOI QR코드

DOI QR Code

A Study on Improving Reliability of Durability Life Estimation for Excavator Fuel Tank Mounting Using Equivalent S-N Curve Method

등가 S-N 선도 모형에서의 굴착기 연료탱크 마운팅부 내구수명 예측 신뢰성 향상 방안 연구

  • 이성원 (동아대학교 기계교육과) ;
  • 정진욱 (동아대학교 기계공학과) ;
  • 김성재 (동아대학교 기계공학과)
  • Received : 2021.01.08
  • Accepted : 2021.02.17
  • Published : 2021.05.31

Abstract

It is challenging to estimate the fatigue life of construction equipment consisting of a welded joint using field structure test owing to the uncertainty of the S-N curve. IIW recommends different S-N curves for various welded joint types. However, there is no way to define an appropriate curve considering complex design shape and strain gauge characteristics. This paper proposes an equivalent S-N curve method based on the relationship between IIW effective notch stress and virtual stress using finite element analysis. Moreover, a case study was conducted for the excavator fuel tank. The proposed method is expected to enhance accuracy and consistency in calculating the fatigue life for the welded structure of construction equipment.

Keywords

Acknowledgement

이 논문은 2021년도 정부 (산업통산자원부)의 재원으로 한국산업기술진흥원의 지원을 받아 수행된 연구임(P0002092,2021년 산업혁신인재성장지원사업)

References

  1. Jung, A. K., Ko, Y. H., Kim, J. H., Kang, J. M., "Statistical Durability Design Methodology for Construction Equipment," KSME Spring Conference Proceedings, pp. 303-311, 2002.
  2. Kim, S. H., Kang, H. S., "Development for Virtual Vibration Testing Methodology in the Construction Equipment Industry," KSNVE Spring Conference Proceedings, pp. 100-101, 2015.
  3. Kim, S. H., Kang, H. S., "Development for Virtual Vibration Testing Methodology in the Construction Equipment Industry- ," KSNVE II Fall Conference Proceedings, pp. 790-791, 2015.
  4. Kang, H. S., Kim, S. H., Jung, A. K., "A Study on the Virtual Vibration Testing Methodology of Components for the Construction Equipment Industry," KSAE Fall Conference Proceedings, pp. 694-696, 2016.
  5. Kang, H. S., Kang, J. M., Jung, A. K., Lee, J. O., "Radiator Design for Vibration of Construction Equipment," KSNVE Fall Conference Proceedings, pp. 431-432, 2010.
  6. Kang, H. S., Kang, J. M., Jung, A. K., Lee, J. O., "Random Vibration Analysis of Handrail for Construction Equipment," KSNVE Spring Conference Proceedings, pp. 586-587, 2010.
  7. Lee, J. Y., Baek, S. M., Lee, H. J., "The study on Durability Evaluation for Fuel Tank Mount of Excavator," KSAE Spring Conference Proceedings, pp. 1230-1230, 2017.
  8. Wang, J. Y., Cho, K. C., Park, H. K., Nam, S. I., "The Evaluation of the Structural Durability using Virtual Durability Analysis Techniques for Tanks on Large Size Excavators," KSME Fall Conference Proceedings, pp. 900-902, 2014.
  9. Shin, S. W., Jung, A. K., Kang, J. M., Yang, C. H., "Linear Elastic Fracture Mechanics Application on Excavator's Attachment," KSAE Spring Conference Proceedings, pp. 1,058-1,062, 2006.
  10. Han, Y. G., "A Study for Failure Rate Estimation of Lower Frame in Excavator upon Welding Specification," A Thesis for a Master's degree, Changwon National University, Republic of Korea, 2016.
  11. Park, J. H., Han, C. W., Jung, S. B., Park, S. H., "Role of Bavel Angle Influenced on the Fatigue Life of Butt-welded Joints," Transactions of the Korean Society of Automotive Engineers, Vol. 22, No. 2, pp. 141-147, 2014. https://doi.org/10.7467/KSAE.2014.22.2.141
  12. Chung, H. R., Choi, D. H., Oh, S. H., Cha, S. H., Son, J. H., "Study of Durability Effects according to Welding Bead End Type," KSAE Fall Conference Proceedings, pp. 536-540, 2019.
  13. Goo, B. C., Seo, J. W., Lee, C. W., Kwon, S. J., "Effect of Postweld Heat Treatment and Welding Residual Stress on Fatigue Life of SM490A," Journal of the Korean Society for Railway, Vol. 22, No. 6, pp. 448-455, 2019. https://doi.org/10.7782/jksr.2019.22.6.448
  14. Lee, D. H., Park, H. K., Nam S. I., "The Improved Oil Tank Structural Health for Middle Size Excavator," KSME Fall Conference Proceedings, pp. 895-897, 2014.
  15. Lee, H. J., Jung, S. H., Baek, S. M., Sohn, K. H., "A Design of the Accelerated Life Test Method for the Swing Post of Small Excavator Based on Flexible Munti-Body Dynamic Analysis," KSME Fall Conference Proceedings, pp. 1,866-1,867, 2016.
  16. Kwak, J. H., Kang, J. M., Kim, B. J., "A Study on the Design of Durability Test for Excavator Travel Device by Field Measurement," KSME Fall Conference Proceedings, pp. 491-494, 2012.
  17. An, Y. D., Park, B. H., Kwak, S. K.., "Research on Fatigue Life Prediction of excavator welds considering shear loading using Equivalent structural stress method," KSAE Fall Conference Proceedings, pp. 1,334-1,338, 2019.
  18. Kim, C. G., Lee, S. H., Kim, Y. J., "Fatigue Life Assessment of Welding Structure in Construction Equipment using Structural Stress Method," KSME Fall Conference Proceedings, pp. 184-185, 2015.
  19. Hobbacher, A., Recommendations for Fatigue Design of Welded Joints and Components, International Institute of Welding, 2008.
  20. Fricke, W., Guideline for the Fatigue Assessment by Notch Stress Analysis for Welded Structure, International Institute of Welding, 2008.