• Journal of the Korean Society for Precision Engineering
• /
• v.27 no.5
• /
• pp.75-84
• /
• 2010

The aim of this paper is to design the blank shape of SPFH 590 high strength steel for stamping of the center hinge of automotive via numerical analyses and experiments for multi-stages transfer forming process. Three-dimensional elasto-plastic finite element analyses for the transfer forming process with six stages were performed using a commercial code AUTOFORM V4.2. The influence of the blank shape on the formability and the shape conformity were quantitatively examined through the FE analyses. From the results of the FE analysis, a feasible shape of the blank and the forming load were estimated. Stamping experiments were carried out using the proposed blank shape. The results of experiments were shown that the center hinge parts with the desired shapes can be manufactured successfully as the proposed blank shape is used. Through the comparison of the results of the experiments with those of the analyses, it was shown that the estimation of blank shape using the FE analysis is a proper methodology to create a feasible shape of the blank for the center hinge of automotive.

• Proceedings of the Korea Concrete Institute Conference
• /
• 1998.10b
• /
• pp.809-814
• /
• 1998

Recently many cases that using strengthening method with a steel plate or carbon-fiber sheet in a construction field are increasing. In this reason, it is demanded that developing a plan of preventing delamination of strengthening material. So in this research, for the case of strengthening method of steel plate, it is made use of notch and anchor bolt and for the case of carbon fiber sheet, it is made use of notch, anchor bolt, line anchor and shear strengthening. After all the cases were applied, we made 15 specimen beams. The beams was measured and analyzed about the behavior property of strengthened beams, the ability strengthening method, the relation between load and the shape of failure, the crack load, the yield load, the shape of crack pattern, the increasing rate from yield load and maximum load and the strain of rebar. All the strengthening methods results in almost same value until the yield load, and it wasn't quite different from the theoretical value. But for the case of increasing rate from the yield load and maximum load, comparing with the existing method, the new strengthening methods are proved to be profitable about the safety.

• Transactions of Materials Processing
• /
• v.32 no.2
• /
• pp.61-66
• /
• 2023

The quality of the sheared surface affects the stretch flangeability of steel sheet. The quality of sheared surface is influenced by several process factors such as die clearance, shape of cutting edge, use of counter punch, and shear. In this paper, the influence of these shearing process factors on the stretch flangeability of the HSS (DP980) was analyzed through a shearing and a stretch flangeability test. When the die clearance was 10%, the effect of these shearing process factors on the stretch flangeability was the greatest, and the use of an acute angle blade was found to be more advantageous in the stretch flangeability than a right angle blade. It was found that the stretch flangeability was improved when active bending was applied during shearing.

• Transactions of Materials Processing
• /
• v.29 no.6
• /
• pp.301-306
• /
• 2020

The parametric study of Steel-Al alloy SPR joint process is based on the FE simulation described by Kim et al. [10], which was validated by comparing experimental and simulation results for two kinds of steel-Al alloy combinations according to the lower sheet thickness. To analyze the SPR joint process, the friction coefficient, the lower sheet thickness, and the rivet length were selected as the main parameters. Based on FE simulations, the effect of main parameters was investigated by measuring the interlock and the bottom thickness at the cross-sectional shape of the SPR joint. The results of simulation facilitate the design of SPR joint process in various metal combinations.

• Journal of Korean Society of Steel Construction
• /
• v.21 no.5
• /
• pp.545-552
• /
• 2009

An experimental study was performed on the yLRC composite column. Its external surface was manufactured with y-shape steel sheets and L-shape steel angles, and concrete was poured inside in the field. This composite column has improved the section capacity due to the composite action of steel and concrete, and provides good efficiency in reducing the terms of construction works because of its abridged formworks. The stub column specimens (three small and three large specimens) were tested through concentrical axial loading, and the effect of the width-to-thickness ratio of the steel angle on the column axial strength was examined. The axial strength and behavior of the composite columns were analyzed, and a formula for predicting the axial load capacity was proposed.

• Journal of the Korean Society of Manufacturing Process Engineers
• /
• v.17 no.2
• /
• pp.160-167
• /
• 2018

The purpose of this study is to develop a process for forming a MPa ultra-high strength steel sheet to reduce weight and improve product strength. To do this, we performed the initial process design based on empirical formulas in a handbook and experience of skilled engineers, and researched the effects of major process variables on spring back by analyzing the forming analysis and experimental results. This paper suggests an optimal process design of the seat rail lower parts, using a MPa ultra-high strength steel sheet. This satisfies the dimensional accuracy and strength requirements for the product.

• Journal of the Korean Society for Precision Engineering
• /
• v.15 no.12
• /
• pp.68-71
• /
• 1998

Rectangular deep drawing process is widely used in sheet metal forming. But there are various defects such as earring, wrinkling, tearing, etc. In order to avoid the defects, an optimum blank shape is required. But it has not been generalized to determine the optimum blank shape because deep drawing processes are involved in complex process parameters. So, it is very necessary to do research systematically about determining the optimum blank shape of deep drawing process. In this study a rectangular cup drawing test has been carried out to determine the optimum blank shape for various stainless steel sheets. From the test, a new blank model, which has no earring, is proposed.

• International Journal of Precision Engineering and Manufacturing
• /
• v.4 no.1
• /
• pp.5-8
• /
• 2003

The rectangular deep drawing process is widely used in sheet metal forming, but there are various associated defects, such as earing, wrinkling, tearing, etc. In order to avoid such defects, an optimum blank shape is required. Such an optimum blank shape cannot be generalized because deep drawing processes are involved in complex process parameters. So, it is necessary to do systematic research to determine the optimum blank shape for the deep drawing process. In this study, a rectangular cup drawing test has been carried out to determine the optimum blank shape for various stainless steel sheets. From the test, a new blank model, which has no earing, is propsed.

• Transactions of Materials Processing
• /
• v.28 no.3
• /
• pp.159-166
• /
• 2019

Electromagnetic forming (EMF) simulations consider 3-dimensionally coupled electromagnetic-mechanical phenomenon using LS-DYNA, therefore the calculation cost is normally expensive. In this study, a sensitivity analysis in regard to the simulation variables affecting the calculation time was carried out. The EMF experiments were conducted to form an elliptically protruding shape on a high-strength steel sheet, and it was predicted using LS-DYNA simulation. In this particular EMF simulation case, the effect of several simulation variables, viz., element size, contact condition, EM-time step interval, and re-calculation number of the EM matrices, on the shape of elliptical protrusion and the total calculation time was analyzed. As a result, reasonable values of the simulation variables between the simulation precision and calculation time were proposed, and the EMF experiments with respect to the charging voltages were successfully predicted.

• Journal of Welding and Joining
• /
• v.35 no.2
• /
• pp.23-29
• /
• 2017

Mechanical properties and hardness distributions in arc brazed joints of Dual phase steel using Cu-Al insert metal were investigated. The maximum tensile shear load was 10.4kN at the highest brazing current. It was about 54% compared to tensile load of base metal. This joint efficiency is higher than that of joint of DP steel using Cu-based filler metals which are Cu-Si, Cu-Sn. Fracture positions can be divided into two types. Crack initiation commonly occurred at three point junction among upper sheet, lower sheet and the fusion zone. However crack propagations were different with increasing the brazing current. In case of the lower current, it instantaneously propagated along with the interface between fusion zone and upper base material. On the other hand, in case of higher current, a crack propagation occurred through fusion zone. When the brazing current is low (60, 70A), the interface shape is flat type. However the interface shape is rough type, when the brazing current is high (80A). It is thought that the interface shapes were the reason why the crack propagations were different with brazing current. The interface was the intermetallic compounds which consisted of $(Fe,Al)_{0.85}Cu_{0.15}$ IMC formed by crystallization at $1200^{\circ}C$during cooling. Therefore the maximum tensile shear load and the fracture behavior were determined by a interface shape and effective sheet thickness of the fracture position.